DLA MIL-PRF-83536 32 B-2010 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 3PDT 25 AMPERES (RESISTIVE) PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED DC COIL.pdf

1、 MIL-PRF-83536/32B 11 March 2010 SUPERSEDING MIL-PRF-83536/32A 1 March 2005 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 3PDT, 25 AMPERES (RESISTIVE), PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, DC COIL This specification is approved for use by all D

2、epartments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. Raised Vertical Flange Mount (RVFM) SOLDER HOOK, SOLDER PIN, AND SOCKET PIN RELAYS FIGURE 1. Configurations and dimensions. A

3、MSC N/A FSC 5945 INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 2 Horizontal Flange Mount (HFM) SOLDER HOOK AND SOLDER PIN RELAYS, TIN PLATE FINISH FIGURE 1. Configurations and dimensions - Continued. Provided by IHSNot

4、for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 3 FIGURE 1. Configurations and dimensions - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 4 Inches mm Inches mm Inches mm

5、.001 0.03 .218 5.54 .625 15.88 .003 0.08 .234 5.94 .630 16.00 .005 0.13 .250 6.35 .810 20.57 .020 0.51 .270 6.86 .937 23.80 .040 1.02 .300 7.62 1.010 25.65 .050 1.27 .312 7.96 1.025 26.04 .062 1.57 .375 9.53 1.062 26.98 .093 2.36 .395 10.03 1.396 35.46 .150 3.81 .432 10.97 1.406 35.71 .156 3.96 .450

6、 11.43 1.446 36.73 .172 4.37 .600 15.24 1.718 43.64 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .020 (0.51 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies

7、each terminal location specified. 5. These relays are polarized monostable. 6. Relays must not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electromagnet flux. 8. Applicable to horizontal flange

8、mount only. The manufacturers PIN, circuit diagram, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and d

9、ate code on the top of the can. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Socket pin terminals, except for t

10、he polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. the gold plating system shall enable the product to meet the performance requirements of this specification and shall be app

11、roved by the qualifying activity. 11. Gaskets shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket ma

12、terial according to SAE-AMS 3332 has been considered acceptable. 12. Indicated terminals shall be identified by contrasting beads. FIGURE 1. Configurations and dimensions - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B

13、5 REQUIREMENTS: Contact data: Load ratings: See table I. Intermediate current: Applicable. Mixed loads: Applicable. Low level life: Not applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Life operating cycles x 10328 V dc 115 V ac 1 phase 400 Hz 115 V ac

14、 1 phase 50/60 Hz 115/200 V ac 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz Resistive Inductive Inductive Motor Lamp Mechanical 50 10 20 50 50 200 25 12 N/A 10 5 6 25 N/A 15 10 5 6 N/A N/A N/A N/A N/A N/A 25 N/A 15 10 5 6 N/A N/A N/A N/A N/A N/A Life: 50,000 cycles, unless otherwise specified (see t

15、able I). Contact voltage drop and resistance: Initial contact voltage drop: 0.150 V maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: Not applicable. High level life (contact voltage drop): During life: 10 percent open circui

16、t voltage maximum. After life: 0.175 V maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Contact bounce: 1.0 ms maximum. Contact stabilization time: Deleted. Overload current: 50 A dc, 80 A ac. Rupture curr

17、ent: 60 A dc, 100 A ac. Time current relay characteristics: See table II. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 6 TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 2 3 4 5 30 50 100 250

18、 350 1 hour 5.0 seconds 1.2 seconds 0.2 seconds 0.1 seconds 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in tab

19、le II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz, 3 phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays

20、 shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 15 ms maximum with rated coil voltage over the temperature range. Release time: 15 ms maximum from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not ap

21、plicable. Neutral screen: Not applicable. Dash number and general characteristics: See table III. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics. Dash number 1/ Mount Coil data At 25C Over temperature rang

22、e Maximum pickup voltage Solder pin Solder hook Socket pin Coil voltage (V dc) 2/ Coil resistance minimum Specified pickup voltage (V dc) 3/ Specified hold voltage (V dc) 3/ Specified dropout voltage (V dc) 3/ Specified pickup voltage (V dc) 3/ Specified hold voltage (V dc) 3/ Specified dropout volt

23、age (V dc) 3/ High temperature test Continuous current test Rated Max 001 002 003 RVFM 28 4/ 29 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 004 005 - HFM 28 4/ 29 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 1/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to t

24、he applicable dash number. Failure rate levels (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Examples: 001L, 002R. 2/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 3/ Pickup, hold, and dropout voltages are shown for

25、 test purposes only and are not to be used as design criteria. 4/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. MIL-PRF-83536/32BProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 8 E

26、lectrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests: 50 megohms minimum at 500 V dc. Dielectric withstanding voltage: 2/ Coil to case All other points Sea level: Initial: 1,000 1,250 After life: 1,000 1,000 Altitude: At 300,000 feet: 500

27、 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable: Method 213, MIL-STD-202, test condition C, 200 gs for 6 ms 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 ms 1 ms. Contact chatte

28、r shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable: Method 204, MIL-STD-202, 30 gs, except frequency range shall be 10 Hz to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 Hz to 3,000 Hz. Contac

29、t chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with method 214, MIL-STD-202, test condition IG (0.4 g2/ Hz, 50 Hz to 2,000 Hz); for

30、horizontal flange mount, test condition IE (0.2 g2/ Hz) shall be used. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and configurations: See figure 1.

31、 Weight: 0.18 pound maximum (82 grams). 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 9 Terminal strength: Solder hook terminals: Pul

32、l force: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 diameter (1.19 mm) and larger. Twist: Not applicable. Solder pin terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 diameter (1.19 mm) and larger. Twist: Not applicable. Socket p

33、in terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 diameter (1.19 mm) and larger. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifyi

34、ng Number (PIN): M83536/32 (plus a dash number from table III and a suffix letter designating failure rate level). Qualification inspection: Qualification inspection and sample size: See MIL-PRF-83536. Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 unsealed

35、 unit). See table IV. If the relay produced for MIL-PRF-83536/32 is similar in construction and design except for the suppression network to the relays produced for the MIL-PRF-83536/33, then reduced testing for qualification of MIL-PRF-83536/32 relays may be performed concurrent with or subsequent

36、to successful qualification of MIL-PRF-83536/33 relays. For reduced testing see table IV. TABLE IV. Qualification inspection (reduced testing). Inspection 2 units each coil voltage Group Q1 of qualification inspection table 1 unsealed sample unit for internal inspection Provided by IHSNot for Resale

37、No reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/32B 10 Supersession data: See table V. TABLE V. Supersession data . Superseded PIN MS27743- Replacement PIN M83536/32- 28, 30 4, 10 6, 12 29, 31 5, 11 001 002 003 004 005 Referenced documents. In addition to MIL-PRF-8

38、3536, this document references the following: MIL-STD-202 MIL-PRF-83536/33 ASTM-B488 SAE-AMS3332 Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Gove

39、rnment assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. Custodians: Preparing ac

40、tivity: Army - CR DLA - CC Navy - EC Air Force - 85 (Project 5945-2010-022) DLA CC Review activities: Air Force - 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https/assist.daps.dla.mil/. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-