DLA MIL-PRF-83536 9 D-2011 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED DC COILS.pdf

1、 MIL-PRF-8356/9D 10 May 2011 SUPERSEDING MIL-PRF-83536/9C 10 December 2009 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, DC COILS This specification is approved for use by all

2、Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. AMSC N/A FSC 5945 INCH-POUND Ltr Inches Millimeters Min Max Min Max A - 1.025 - 26.

3、03 B - 1.010 - 25.65 C .090 .110 2.29 2.79 D - .525 - 13.33 E .190 .210 4.83 5.33 F - .263 - 6.68 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo

4、reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 3 FIGURE 1. Dimensions and configurations - Continued. Ltr Inches Millimeters Min Max Min Max A - 1.025 - 26.03 B - 1.010 - 25.65 C .030 .050 0.76 1.27 D .146 .166 3.71 4.22 E - 1.718 - 43.64 F 1.436 1.456 36.47 36.98

5、 G 1.386 1.406 35.20 35.71 H .090 .110 2.29 2.79 J - .525 - 13.34 K .190 .210 4.93 5.33 L .190 TYP .210 TYP 4.93 5.33 M .140- .160 3.56 4.06 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 4 FIGURE 1. Dimensions and configurations -

6、Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 5 FIGURE 1. Dimensions and configurations - Continued. Ltr Inches Millimeters Min Max Min Max A - 1.718 - 43.64 B 1.436 1.456 36.47 36.98 C 1.386 1.406 35.20 35.71 D - 1.010

7、- 25.65 E .490 .510 12.45 12.95 F - .485 - 12.32 G .140 .160 3.56 4.06 H - 1.025 - 26.03 J - .525 - 13.34 K .190 TYP .210 TYP 4.83 TYP 5.33 TYP L .190 TYP .210 TYP 4.83 TYP 5.33 TYP M .030 .050 0.76 1.27 N .090 .110 2.29 2.79 P .190 TYP .210 TYP 4.83 TYP 5.33 TYP Q .190 TYP .210 TYP 4.83 TYP 5.33 TY

8、P R .030 .050 0.76 1.27 S - .263 - 6.68 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 6 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from

9、IHS-,-,-MIL-PRF-83536/9D 7 FIGURE 1. Dimensions and configurations - Continued. Ltr Inches Millimeters Min Max Min Max A .061 .064 1.55 1.62 B .290 .310 7.37 7.87 C .260 .280 6.60 7.11 D .061 .063 1.55 1.60 E .290 .310 7.37 7.87 F .260 .280 6.60 7.11 G .061 .064 1.55 1.62 H - 1.025 - 26.03 J - .525

10、- 13.33 K .190 .210 4.83 5.33 L .190 .210 4.83 5.33 M .030 .050 0.76 1.27 N .061 .064 1.55 1.62 P .190 .210 4.83 5.33 Q .390 .410 9.91 10.41 R .100 .200 2.54 5.08 S .060 .064 1.52 1.62 T - .310 - 7.87 U .090 .110 2.29 2.79 Provided by IHSNot for ResaleNo reproduction or networking permitted without

11、license from IHS-,-,-MIL-PRF-83536/9D 8 FIGURE 1. Dimensions and configurations - Continued. Ltr Inches Millimeters Min Max Min Max A 1.396 1.416 35.46 35.97 B 1.052 1.072 26.72 27.23 C .155 .161 3.94 4.09 D .052 .072 1.32 1.83 E .162 .181 4.11 4.60 F .271 .294 6.88 7.47 G .552 .572 14.02 14.53 H 1.

12、396 1.416 35.46 35.96 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 9 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4.

13、There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monstable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux

14、path switched and combined with the electro-magnet flux. 8. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizon

15、tal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable in

16、terconnect to gold-plated contacts. Terminals and all track mount terminals shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the perfor

17、mance requirements of this specification and shall be approved by the qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have

18、 shore hardness 15 to 35, thickness .050 .005. Gasket material according to SAE-AMS3332 has been considered acceptable. 12. Indicated terminals shall be identified by a contrasting bead. 13. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations - Continu

19、ed. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 10 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 A to 50 A at 10 mV dc to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABL

20、E I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115 V ac 1 phase 50/60 Hz 1/ 115/200 V ac 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz 1/ Resistive 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N/A 2.5 N

21、/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and life for each load shall be 10,000 cycles. Life: 100,000 cycles, unless otherwise specified (see table I). Contact voltage drop or resistance: Initial contact voltage drop: 0.100 vol

22、t maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maxim

23、um. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond max

24、imum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 11 Contact stabilization time: 2.5 milliseconds maximum. Overload current: 40 amperes dc, 60 amperes ac. Rupture current: 50 amperes dc, 80 amperes ac. Time current relay characte

25、ristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5 seconds 3 100 1.2 seconds 4 250 0.2 second 5 350 0.1 second 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make

26、 and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performe

27、d on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 10 milliseconds maximum with rated coil voltage over the temperature range. Rel

28、ease time: 10 milliseconds maximum from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not applicable. Neutral screen: Not applicable. Electrical data: Insulation resistance: Initial: 100 megohms at 500 V dc. After life or environmental tests: 50

29、megohms at 500 V dc. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side

30、 alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm).Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9DTABLE III. Dash numbers and characteristics. 1/ Dash number 2/ Mount Coil data At 25C Over temperature

31、range Maximum pickup voltage Solder pin Solder Hook Socket pin 90 solder pin Coil voltage (V dc) 3/ Coil resistance (ohms) (minimum) Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc

32、) 4/ Specified dropout voltage (V dc) 4/ High temperature test Continuous current test Rated Max 001 002 003 - No mount 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 004 005 006 - RVFM 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 007 008 - 009 HFM 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 010 011 012 - No

33、mount 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 013 014 015 - RVFM 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 016 017 - 018 HFM 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 019 020 021 - No mount 28 5/ 29 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 022 023 024 - RVFM 28 5/ 29 280 13.5 5.5 2.3 18

34、.0 7.0 1.5 19.8 22.5 025 026 - 027 HFM 28 5/ 29 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 - 6/ 028 6/ 029 - RVFM 28 5/ 29 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 030 031 032 - No mount 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 033 034 035 - RVFM 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 03

35、6 037 - 038 HFM 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications.

36、2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated co

37、il voltage will compromise the operation of the relay. 4/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. 6/ Dash numbers -028 and -

38、029 are rated for high shock and high vibration (see environmental characteristics for ratings). 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/9D 13 Dielectric withstanding voltage 2/: Coil to case All other points Sea level: Initi

39、al: 1,000 1,250After life: 1,000 1,000 Altitude: At 80,000 feet: 350 350 At 300,000 feet: 500 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C except peak value s

40、hall be 200 gs for 6 1 ms. (For dash numbers -028 and -029 peak value shall be 500 gs) Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except frequenc

41、y range shall be 10 to 3,000 Hz. (For -028 and -029, 50gs.) Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, m

42、ethod 214, test condition IG (0.4 g2/Hz, 50 to 2,000 Hz), 15 minutes each plane. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. For -028 and -029, use test condition IH, except that power spectral density shall be 0.6

43、5 g2/Hz. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and configurations: See figure 1. Weight: 0.10 pound (46 grams). Terminal strength: Solder hook terminals: Pull force: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 (1.19 mm) and larger. Twist: Not applicable. Solde

44、r pin terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Bend: Not applicable to leads .047 (1.19 mm) and larger. Provided by IHSNot for ResaleNo reproduction or networking permitte

45、d without license from IHS-,-,-MIL-PRF-83536/9D 14 Twist: Not applicable. Socket pin terminals: Pull force: For .062 diameter terminals: 5 pounds 0.5 pound. Bend: Not applicable to leads .047 (1.19 mm) and larger. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hoo

46、k terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/9 (dash number from table III and suffix letter designating failure rate level). Qualification inspection: Qualification inspection and sample size: See table IV. TABLE IV. Qualification inspection and sa

47、mple size. 1/ Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ M83536/9-024 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M83536/9-024 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection

48、as applicable M83536/9-024 Qualification inspection as applicable M83536/9-020 2 units, qualification inspection M83536/9-025 table, group II, shock, vibration, M38536/9-027 acceleration, terminal strength, and seal M83536/9-002 2 units, qualification inspection M83536/9-015 table, group II M83536/9-0381/ For retention of qualificati