DLA MIL-STD-1560 B CHANGE 1-2012 INSERT ARRANGEMENTS FOR MIL-DTL-38999 MIL-DTL-27599 AND SAE-AS29600 SERIES A ELECTRICAL CIRCULAR CONNECTORS.pdf

1、 MIL-STD-1560B w/CHANGE 1 18 May 2012 SUPERSEDING MIL-STD-1560B 20 July 2007 DEPARTMENT OF DEFENSE INTERFACE STANDARD INSERT ARRANGEMENTS FOR MIL-DTL-38999, MIL-DTL-27599 AND SAE-AS29600 SERIES A ELECTRICAL CIRCULAR CONNECTORS AMSC N/A FSC 5935 INCH-POUND Provided by IHSNot for ResaleNo reproduction

2、 or networking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANGE 1 ii FOREWORD 1. This standard is approved for use by all Departments and Agencies of the Department of Defense. 2. Comments, suggestions, or questions on this document should be addressed to Commander, DLA Land and Maritim

3、e, ATTN: VAI, P.O. Box 3990, Columbus, Ohio, 43218-3990 or emailed to CircularConnectordla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reprod

4、uction or networking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANGE 1 iii SUMMARY OF CHANGE 1 MODIFICATIONS 1. Changed “MIL-C-29600 Series A” to “SAE-AS29600” throughout the document. Added new paragraph 2.2.3, “Non-Government publications” to section 2, and included documents SAE-AS2

5、9600, SAE-AS39029/59, SAE-AS39029/60, SAE-AS39029/90 and SAE-AS39029/91 in the document listing. 2. Updated the foreword on page ii with “DLA Land and Maritime” (formerly called “Defense Supply Center Columbus”) and its associated email address. 3. Updated contents on page iv with “6.4, Changes from

6、 previous issue”, and on page v with “TABLE”, referencing tables I and II. 4. Updated section 5 with a new subparagraph to provide dimensional requirements for size 10 contacts (see page 3). 5. Combined MIL-STD-1560B subparagraphs 5.1.i and 5.1.j into 5.1.j. This editorial change is intended to prov

7、ide overarching dimensional information for the connector gauge features, which ensures that the “NOTES” following apply to both the plugs and receptacles. 6. Added new insert arrangement 9-7 to Figure 1. The new arrangement, using size 22D contacts, is for a weapon system application. 7. Reinstated

8、 center contact cavity “PP” to Figure 9, insert arrangement 25-61. Reinstated “DD” cavity, which is included in revision “A” of this document, but which is missing from revision “B”. Also reinstated contact cavity “n” from previous revision “A”, in place of contact cavity “o”, which was transcribed

9、incorrectly into revision “B”. 8. Updated data in the table for insert arrangement 25-46 with the required SAE-AS39029/59 and /60 size 8 coax contacts, and added a note stating to use identical insert arrangement 25-90 if size 8 twinax contacts in accordance with SAE-AS39029/90 and /91 are specified

10、. 9. Updated notes for insert arrangements 17-2, 19-18, 21-75, 25-7, 25-8, 25-20 and 25-90 with the following statement: “heat shrink sleeves used with size 8 twinax contacts are rated to 175 o C (347 o F) maximum”. Provided by IHSNot for ResaleNo reproduction or networking permitted without license

11、 from IHS-,-,-MIL-STD-1560B w/CHANGE 1 iv CONTENTS PARAGRAPH PAGE FOREWORD ii 1. SCOPE . 1 1.1 Scope . 1 2. APPLICABLE DOCUMENTS . 1 2.1 General . 1 2.2 Government documents . 1 2.2.1 Specifications, standards, and handbooks . 1 2.2.2 Other Government documents, drawings and publications . 1 2.3 Ord

12、er of precedence . 2 3. DEFINITIONS . 2 3.1 Definitions . 2 4. GENERAL REQUIREMENTS 2 4.1 Recycled, recovered, or environmentally preferable materials 2 5. DETAILED REQUIREMENTS . 2 5.1 Dimensions . 2 5.2 Marking . 4 5.3 Drawing notes . 4 6. NOTES 6.1 Intended use . 5 6.2 Cross-reference 5 6.3 Subje

13、ct term (key word) listing 8 6.4 Changes from previous issue 8 FIGURE 1. Insert arrangement, electrical connector, shell size 9 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600).9 2. Insert arrangement, electrical connector, shell size 11 (Series I, III, IV

14、 of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600)15 3. Insert arrangement, electrical connector, shell size 13 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600)22 4. Insert arrangement, electrical connector, shell size 15 (Series I,

15、 III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600).27 5. Insert arrangement, electrical connector, shell size 17 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600)36 6. Insert arrangement, electrical connector, shell size 19 (

16、Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600) . 47 7. Insert arrangement, electrical connector, shell size 21 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600)60 Provided by IHSNot for ResaleNo reproduction or n

17、etworking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANGE 1 v CONTENTS 8. Insert arrangement, electrical connector, shell size 23 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600)73 FIGURE 9. Insert arrangement, electrical connector, shell siz

18、e 25 (Series I, III, IV of MIL-DTL-38999, Series I of MIL-DTL-27599, and Series A of SAE-AS29600) 92 10. Insert arrangement, electrical connector, shell size 8 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 123 11. Insert arrangement, electrical connector, shell size 10 (Series II of

19、MIL-DTL-38999, and Series II of MIL-DTL-27599). 128 12. Insert arrangement, electrical connector, shell size 12 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 133 13. Insert arrangement, electrical connector, shell size 14 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599).

20、139 14. Insert arrangement, electrical connector, shell size 16 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 145 15. Insert arrangement, electrical connector, shell size 18 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 155 16. Insert arrangement, electrical connector

21、, shell size 20 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 173 17. Insert arrangement, electrical connector, shell size 22 (Series II of MIL-DTL-38999, and Series II of MIL-DTL-27599). 186 18. Insert arrangement, electrical connector, shell size 24 (Series II of MIL-DTL-38999, and

22、 Series II of MIL-DTL-27599). 206 TABLE I. Cross-reference of figures to sections. 5 II. Cross-reference of figures to insert arrangements. 6 CONCLUDING MATERIAL 222 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANGE 1 1 1. SCOPE

23、1.1 Scope. This standard covers insert arrangements for use with MIL-DTL-38999 series I, II, III and IV; MIL-DTL-27599 series I and II; and SAE-AS29600 series A circular, electrical connectors. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4,

24、and 5 of this standard. This section does not include documents cited in other sections of this standard or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified

25、requirements of documents cited in sections 3, 4, and 5 of this standard, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unle

26、ss otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-38999 - Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded, and Breech Coupling), Environment Resistant, Rem

27、ovable Crimp and Hermetic Solder Contacts, General Specification for. MIL-DTL-27599 - Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resistant, Solder Contacts, General Specification for. (Copies of these documents are available online at https:/assist.daps.dla.mil/quicks

28、earch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings and publications. The following other Government documents, drawings and publications form a part of this document to the extent specified

29、 herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DRAWINGS 02003 - Contact Electrical Connector Concentric Twinax, Socket, Shielded, Size 12 (For MIL-DTL-38999 Series I, III, and IV connectors) 02004 - Contact Electrical Connector Con

30、centric Twinax, Pin, Shielded, Size 12 (For MIL-DTL-38999 Series I, III, and IV connectors) (Copies of DLA Land and Maritime drawings are available for download at internet web address http:/www.landandmaritime.dla.mil/programs/milspec/DocSearch.aspx ). 2.2.3 Non-Government publications. The followi

31、ng documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANG

32、E 1 2 SAE INTERNATIONAL SAE-AS29600 - Connectors, Electrical, Circular, Miniature, Composite, High Density, Quick Coupling, Environment Resistant, Removable Crimp Contacts, Associated Hardware, General Specification for. SAE-AS39029/59 - Contacts, Electrical Connector, Socket, Crimp Removable, Shiel

33、ded, Size 8 (for MIL-C-38999 Series I, III, and IV Connectors). SAE-AS39029/60 - Contacts, Electrical Connector, Pin, Crimp Removable, Shielded, Size 8 (for MIL-C-38999 Series I, III, and IV Connectors). SAE-AS39029/90 - Contact, Electrical Connector, Concentric Twinax, Pin, Size 8. SAE-AS39029/91 -

34、 Contact, Electrical Connector, Concentric Twinax, Socket, Shielded, Size 8. (Copies of these documents are available at http:/www.sae.org or SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the

35、event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. DEFINITIONS 3.1 Definitions. The terms us

36、ed in this standard are generally accepted by the electrical and electronics industries and are commonly used in electrical connector engineering practice. 4. GENERAL REQUIREMENTS 4.1 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable mat

37、erials should be used to the maximum extent possible, provided that the materials meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 5. DETAILED REQUIREMENTS 5.1 Dimensions. Dimensions shall be in accordance with the applicable sec

38、tion of this standard and the following dimensional data: a. indicates L (center line) of insert arrangement. b. All dimensions are true position (TP). Dimensions are in inches, unless otherwise specified. Dimensions and markings: Front face of pin insert shown (socket insert opposite). c. Number 12

39、 contacts - MIL-DTL-27599: pin contacts .094 .001 diameter; socket insert, contact entry hole .099 minimum diameter, number of places as applicable. MIL-DTL-38999 and SAE-AS29600 series A: pin contacts .094 .001 diameter; socket insert, contact entry hole .103 minimum diameter, number of places as a

40、pplicable. C Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1560B w/CHANGE 1 3 d. Number 16 contacts - MIL-DTL-27599: pin contacts .0625 .0010 diameter; socket insert, contact entry hole .067 minimum diameter, number of places as applicable.

41、 MIL-DTL-38999 and SAE-AS29600 series A: pin contacts .0625 .0010 diameter; socket insert, contact entry hole .071 minimum diameter, number of places as applicable. e. Number 20 contacts - MIL- DTL-27599: pin contacts .040 .001 diameter; socket insert, contact entry hole .045 minimum diameter, numbe

42、r of places as applicable. MIL-DTL-38999 and SAE-AS29600 series A: pin contacts .040 .001 diameter; socket insert, contact entry hole .049 minimum diameter, number of places as applicable. f. Number 22 and 22M - MIL-DTL-27599: pin contacts .0300 .0005 diameter; socket insert, contact entry hole .036

43、 minimum diameter, number of places as applicable. g. Number 22D contacts - MIL-DTL-38999 and SAE-AS29600 series A: pin contacts .0300 .0005 diameter; socket insert, contact entry hole .035 minimum diameter, number of places as applicable. h. Number 8 shielded contacts - MIL-DTL-38999 and SAE-AS2960

44、0 series A: pin contacts .218 .001 diameter; socket insert, contact entry hole .227 minimum diameter, number of places as applicable. i. Number 10 contacts - MIL-DTL-38999: pin contacts .125 .001 diameter; socket insert, contact entry hole .134 minimum diameter, number of places as applicable. j. Re

45、ceptacle and plug gauge measurements: Receptacle gauge measurements (note: gauging for location of socket contact cavity or tip of pin contact): Gauge features for MIL-DTL-38999 series I, II, and III, SAE AS29600 series A, and MIL-DTL-27599 series I and II receptacle connectors shall be .002 smaller

46、 than H at MMC, and .006 smaller than GG at MMC. H - .002 GG - .006 See notes Plug gauge measurements (note: gauging for location of socket contact cavity or tip of pin contact): Gauge features for MIL-DTL-38999 series I, II, and III; SAE AS29600 series A and MIL-DTL-27599 series I and II plug conne

47、ctors shall be .002 larger than W at MMC and .006 larger than GG at MMC. W + .002 GG + .006 See notes NOTES: a. Fixed contacts: For fixed contact designs, including MIL-DTL-27599 and hermetic connectors of MIL-DTL-38999, this requirement pertains to the location of the tip of the pin contacts and the location of the socket insert, contact cavities. b. Removeable crimp type socket contact cavities: For MIL-DTL-38999 and SA