DLA MIL-STD-1698 B-2009 INSERT ARRANGEMENTS FOR MIL-DTL-28840 HIGH DENSITY HIGH SHOCK CIRCULAR ELECTRICAL CONNECTORS.pdf

1、 MIL-STD-1698B 30 April 2009 SUPERSEDING MIL-STD-1698A 19 September 2008 DEPARTMENT OF DEFENSE INTERFACE STANDARD INSERT ARRANGEMENTS FOR MIL-DTL-28840 HIGH DENSITY HIGH SHOCK CIRCULAR ELECTRICAL CONNECTORS AMSC N/A FSC 5935INCH-POUNDProvided by IHSNot for ResaleNo reproduction or networking permitt

2、ed without license from IHS-,-,-MIL-STD-1698B ii FORWARD 1. This standard is approved for use by all Departments and Agencies of the Department of Defense. 2. Comments, suggestions, or questions on this document should be addressed to Commander, Defense Supply Center Columbus, ATTN: VAI, P.O. Box 39

3、90, Columbus, Ohio, 43218-3990 or emailed to CircularConnectordla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permi

4、tted without license from IHS-,-,-MIL-STD-1698B iii CONTENTS PARAGRAPH PAGE FORWARD ii 1. SCOPE 1 1.1 Scope 1 2. APPLICABLE DOCUMENTS 1 2.1 General 1 2.2 Government documents 1 2.2.1 Specifications, standards, and handbooks 1 2.3 Non-Government publications . 1 2.4 Order of precedence 1 3. DEFINITIO

5、NS 2 3.1 Definitions 2 4. GENERAL REQUIREMENTS. 2 4.1 Recycled, recovered, or environmentally preferable materials . 2 5. DETAILED REQUIREMENTS 2 5.1 Dimensions 2 5.2 Main key or keyway polarization 3 5.3 Contacts. 3 5.4 Marking 3 5.5 Drawing notes 3 6. NOTES 6.1 Intended use 3 6.2 Cross-reference.

6、3 6.3 Subject term (key word) listing 4 6.4 Changes from previous issue 4 FIGURES 1. Connector, electrical, position key and keyways, mating 4 2. Insert arrangement shell size 11 . 6 3. Insert arrangement shell size 13 . 7 4. Insert arrangement shell size 15 . 8 5. Insert arrangement shell size 17 .

7、 9 6. Insert arrangement shell size 19 . 10 7. Insert arrangement shell size 23 . 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B iv 8. Insert arrangement shell size 25 . 14 9. Insert arrangement shell size 29 . 17 10. Insert arrange

8、ment shell size 33 . 20 CONCLUDING MATERIAL 24 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 1 1. SCOPE 1.1 Scope. This standard covers insert arrangements for use with MIL-DTL-28840 (classes D, DS, DJ, and DJS) electrical, circular c

9、onnectors. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, and 5 of this standard. This section does not include documents cited in other sections of this standard or recommended for additional information or as examples. While every effort h

10、as been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3, 4, and 5 of this standard whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The fol

11、lowing specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATION MIL-DTL-28840 - Connectors, Electrical, Circular

12、 Threaded, High Density, High Shock Shipboard, Class D, General Specification For. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Governm

13、ent publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASME INTERNATIONAL ASME Y14.5M - Dimensioning and Tolerancing (Copy of this document is av

14、ailable online at http:/www.asme.org or from the ASME International, Three Park Avenue, New York, NY 10016-5990.) SAE INTERNATIONAL SAE-AS39029/83 - Contacts, Electrical Connector, Pin, Crimp Removable (For MIL-DTL-28840 Connectors). SAE-AS39029/84 - Contacts, Electrical Connector, Socket, Crimp Rem

15、ovable (For MIL-DTL-28840 Connectors). (Copies of these documents are available at http:/www.sae.org or SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-001.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this

16、 document and the references cited herein, the text of this document takes Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 2 precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exe

17、mption has been obtained. 3. DEFINITIONS 3.1 Definitions. The terms used in this standard are generally accepted by the electrical and electronics industries and commonly used in electrical connector engineering practice. 4. GENERAL REQUIREMENTS 4.1 Recycled, recovered, or environmentally preferable

18、 materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the materials meets or exceeds the operational and maintenance requirements, and promotes economical advantageous life cycle costs. 5. DETAILED REQUIREMENTS 5.1 Dimen

19、sions. Dimensions shall be in accordance with the applicable section of this standard and the following dimensional data: a. Dimensioning and tolerancing in accordance with ASME Y14.5M. Dimensions are true position and in inches. b. Metric equivalents are given for information only. c. Dimensions an

20、d markings shown are for engaging face of pin insert. Socket insert is opposite. d. The following tolerances apply to insert installed in shell: 1. Center of each hole in insert for crimp contact connectors shall be located at true position within .010 dia. 2. The center of engaging end of each cont

21、act shall be located in true position within .018 dia. e. Unless otherwise indicated, dimensions are symmetrical about centerline. indicates L of insert arrangement. f. Each insert is shown in the “normal position” in the shell. g. Polarization shall be in accordance with MIL-DTL-28840. .010 DIA .01

22、8 DIA CProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 3 5.2 Main key or keyway polarization (see figure 1). a. Each insert arrangement is shown in the “normal position” in the shell. b. In the “alternate keying position” the keys or ke

23、yways are positioned as indicated with reference to the master key or keyway. 5.3 Contacts. Contacts shall be in accordance with SAE-AS39029/83 and SAE-AS39029/84. 5.4 Marking. Marking shall be in accordance with MIL-DTL-28840 and as shown in the applicable section of this standard. 5.5 Drawing note

24、s. The following information is applicable to all figures of this standard. a. Dimensions are in inches. b. Metric equivalents are given for general information only. 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6.1 Intend

25、ed use. This standard covers insert arrangements for use with MIL-DTL-28840. Information pertaining to shell size designator, arrangement number, shell size, number of contacts, size of contacts, service rating, and contact location is contained in this document. 6.2 Cross-reference. See table I for

26、 cross-reference of previous sections and current figures. TABLE I. Cross reference of figures to sections Title Current figure Previous section Insert arrangement shell size 11 2 90 Insert arrangement shell size 13 3 10 Insert arrangement shell size 15 4 20 Insert arrangement shell size 17 5 30 Ins

27、ert arrangement shell size 19 6 40 Insert arrangement shell size 23 7 50 Insert arrangement shell size 25 8 60 Insert arrangement shell size 29 9 70 Insert arrangement shell size 33 10 80 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B

28、4 6.3 Subject term (key word) listing. Shell size Contacts Socket Plug 6.4 Changes from previous issue. Marginal notations are not used in this revision to identify changes with respect to the previous issue, due to the extent of the changes. Inches mm Inches mm .005 .008 .062 .070 .083 0.13 0.20 1.

29、57 1.78 2.11 .090 .129 .133 .134 .138 2.29 3.28 3.38 3.40 3.51 FIGURE 1. Connector, electrical, position key and keyways, mating. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 5 Designator (see note 1) YP dia YR dia. Key & keyway arra

30、ngement AR or AP BSC BR or BP BSCCR or CP BSC DR or DP BSC A(11) .559 (14.20) .551 (14.00) .581 (14.76) .569 (14.45) B(13) .683 (17.35) .675 (17.15) .705 (17.91) .693 (17.60) 1 2 3 4 5 6 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 C(15) .855 (21.72) .8

31、47 (21.51) .877 (22.28) .865 (21.97) D(17) .925 (23.50) .917 (23.29) .947 (24.05) .935 (23.75) 1 2 3 4 5 6 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 E(19) 1.092 (27.74) 1.084 (27.53) 1.114 (28.30) 1.102 (27.99) F(23) 1.277 (32.44) 1.269 (32.23) 1.299

32、(32.99) 1.287 (32.69) G(25) 1.438 (36.53) 1.430 (36.32) 1.460 (37.08) 1.448 (36.78) H(29) 1.604 (40.74) 1.596 (40.54) 1.626 (41.30) 1.614 (41.00) J(33) 1.796 (45.62) 1.788 (45.42) 1.818 (46.18) 1.806 (45.87) 1 2 3 4 5 6 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 2

33、57 280 272 NOTES: 1. Shell sizes are provided within parentheses for information and are not a part of the designator. 2. Dimensions apply after plating. FIGURE 1. Connector, electrical, position key and keyways, mating Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted

34、without license from IHS-,-,-MIL-STD-1698B 6 Contacts Location Location Contact position ID X-axis (mm) Y-axis (mm) Contact position ID X-axis (mm) Y-axis (mm) 1 +.057 (1.45) +.099 (2.51) 5 -.114 (2.90) +.000 (.00) 2 -.075 (1.91) +.099 (2.51) 6 +.057 (1.45) -.099 (2.51) 3 +.114 (2.90) +.000 (.00) 7

35、-.057 (1.45) -.099 (2.51) 4 +.000 (.00) +.000 (.00) Shell size designator Arrangement number Shell size Number of contacts Size contacts Service rating Contact location A 1 11 7 20 A All FIGURE 2. Insert arrangement shell size 11. Provided by IHSNot for ResaleNo reproduction or networking permitted

36、without license from IHS-,-,-MIL-STD-1698B 7 Contacts Location Location Contact position ID X-axis (mm) Y-axis (mm) Contact position ID X-axis (mm) Y-axis (mm) 1 +.114 (2.90) +.132 (3.35) 7 -.171 (4.34) +.033 (.84) 2 +.000 (.00) +.132 (3.35) 8 +.114 (2.90) -.066 (1.68) 3 -.114 (2.90) +.132 (3.35) 9

37、+.000 (.00) -.066 (1.68) 4 +.171 (4.34) +.033 (.84) 10 -.114 (2.90) -.066 (1.68) 5 +.057 (1.45) +.033 (.84) 11 +.057 (1.45) -.165 (4.19) 6 -.057 (1.45) +.033 (.84) 12 -.057 (1.45) -.165 (4.19) Shell size designator Arrangement number Shell size Number of contacts Size contacts Service rating Contact

38、 location B 1 13 12 20 A All FIGURE 3. Insert arrangement shell size 13. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 8 Contacts Location Location Contact position ID X-axis (mm) Y-axis (mm) Contact position ID X-axis (mm) Y-axis (mm

39、) 1 +.057 (1.45) +.257 (6.53) 12 +.000 (.00) -.040 (1.02) 2 -.057 (1.45) +.257 (6.53) 13 -.114 (2.90) -.040 (1.02) 3 +.114 (2.90) +.158 (4.01) 14 -.228 (5.79) -.040 (1.02) 4 +.000 (.00) +.158 (4.01) 15 +.171 (4.34) -.139 (3.53) 5 -.114 (2.90) +.158 (4.01) 16 +.057 (1.45) -.139 (3.53) 6 +.171 (4.34)

40、+.059 (1.50) 17 -.057 (1.45) -.139 (3.53) 7 +.057 (1.45) +.059 (1.50) 18 -.171 (4.34) -.139 (3.53) 8 -.057 (1.45) +.059 (1.50) 19 +.114 (2.90) -.238 (6.05) 9 -.171 (4.34) +.059 (1.50) 20 +.000 (.00) -.238 (6.05) 10 +.228 (5.79) -.040 (1.02) 21 -.114 (2.90) -.238 (6.05) 11 +.114 (2.90) -.040 (1.02) S

41、hell size designator Arrangement number Shell size Number of contacts Size contacts Service rating Contact location C 1 15 21 20 A All FIGURE 4. Insert arrangement shell size 15. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 9 Contact

42、s Location Location Contact position ID X-axis (mm) Y-axis (mm) Contact position ID X-axis (mm) Y-axis (mm) 1 +.057 (1.45) +.297 (7.54) 17 -.114 (2.90) +.000 (.00) 2 -.057 (1.45) +.297 (7.54) 18 -.228 (5.79) +.000 (.00) 3 +.228 (5.79) +.198 (5.03) 19 +.285 (7.24) -.099 (2.51) 4 +.114 (2.90) +.198 (5

43、.03) 20 +.171 (4.34) -.099 (2.51) 5 +.000 (.00) +.198 (5.03) 21 +.057 (1.45) -.099 (2.51) 6 -.114 (2.90) +.198 (5.03) 22 -.057 (1.45) -.099 (2.51) 7 -.228 (5.79) +.198 (5.03) 23 -.171 (4.34) -.099 (2.51) 8 +.285 (7.24) +.099 (2.51) 24 -.285 (7.24) -.099 (2.51) 9 +.171 (4.34) +.099 (2.51) 25 +.228 (5

44、.79) -.198 (5.03) 10 +.057 (1.45) +.099 (2.51) 26 +.114 (2.90) -.198 (5.03) 11 -.057 (1.45) +.099 (2.51) 27 +.000 (.00) -.198 (5.03) 12 -.171 (4.34) +.099 (2.51) 28 -.114 (2.90) -.198 (5.03) 13 -.285 (7.24) +.099 (2.51) 29 -.228 (5.79) -.198 (5.03) 14 +.228 (5.79) +.000 (.00) 30 +.057 (1.45) -.297 (

45、7.54) 15 +.114 (2.90) +.000 (.00) 31 -.057 (1.45) -.297 (7.54) 16 +.000 (.00) +.000 (.00) Shell size designator Arrangement number Shell size Number of contacts Size contacts Service rating Contact location D 1 17 31 20 A All FIGURE 5. Insert arrangement shell size 17. Provided by IHSNot for ResaleN

46、o reproduction or networking permitted without license from IHS-,-,-MIL-STD-1698B 10 Contacts Location Location Contact position ID X-axis (mm) Y-axis (mm) Contact position ID X-axis (mm) Y-axis (mm) 1 +.228 (5.79) +.297 (7.54) 22 -.057 (1.45) +.000 (.00) 2 +.114 (2.90) +.297 (7.54) 23 -.171 (4.34)

47、+.000 (.00) 3 +.000 (.00) +.297 (7.54) 24 -.285 (7.24) +.000 (.00) 4 -.114 (2.90) +.297 (7.54) 25 +.342 (8.69) -.099 (2.51) 5 -.228 (5.79) +.297 (7.54) 26 +.228 (5.79) -.099 (2.51) 6 +.285 (7.24) +.198 (5.03) 27 +.114 (2.90) -.099 (2.51) 7 +.171 (4.34) +.198 (5.03) 28 +.000 (.00) -.099 (2.51) 8 +.05

48、7 (1.45) +.198 (5.03) 29 -.114 (2.90) -.099 (2.51) 9 -.057 (1.45) +.198 (5.03) 30 -.228 (5.79) -.099 (2.51) 10 -.171 (4.34) +.198 (5.03) 31 -.342 (8.69) -.099 (2.51) 11 -.285 (7.24) +.198 (5.03) 32 +.285 (7.24) -.198 (5.03) 12 +.342 (8.69) +.099 (2.51) 33 +.171 (4.34) -.198 (5.03) 13 +.228 (5.79) +.099 (2.51) 34 +.057 (1.45) -.198 (5.03) 14 +.114 (2.90) +.099 (2.51) 35 -.057 (1.45) -.198 (5.03) FIGURE 6. Insert arrangement shell size 19. Provided by IHSNot for ResaleNo reprodu