DLA SMD-5962-99608 REV C-2013 MICROCIRCUIT HYBRID LINEAR 5 VOLT SINGLE CHANNEL DC DC CONVERTER.pdf

1、 REVISIONS LTR DESCRIPTION DATE (YR-MO-DA) APPROVED A Update drawing. -gz 07-01-10 Joseph Rodenbeck B Table II, add note to Group C end-point test parameters. -gz 09-11-24 Charles F. Saffle C Correct dimensions for symbols D, D2, and L1 for case outline U. Correct dimensions for symbols D2, L, and L

2、1 for case outline X. Correct dimensions for symbols D, L, and L1 for case outline Y. Correct dimensions for symbols D, D2, and L1 for case outline Z. Update drawing paragraphs. -gc 13-01-23 Charles F. Saffle REV SHEET REV C C C C SHEET 15 16 17 18 REV STATUS REV C C C C C C C C C C C C C C OF SHEET

3、S SHEET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PMIC N/A PREPARED BY Steve Duncan DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 http:/www.landandmaritime.dla.mil/ STANDARD MICROCIRCUIT DRAWING CHECKED BY Michael Jones THIS DRAWING IS AVAILABLE FOR USE BY ALL DEPARTMENTS APPROVED BY Raymond Monnin MICROCI

4、RCUIT, HYBRID, LINEAR, 5 VOLT, SINGLE CHANNEL, DC/DC CONVERTER AND AGENCIES OF THE DEPARTMENT OF DEFENSE DRAWING APPROVAL DATE 00-08-09 AMSC N/A REVISION LEVEL C SIZE A CAGE CODE 67268 5962-99608 SHEET 1 OF 18 DSCC FORM 2233 APR 97 5962-E095-13Provided by IHSNot for ResaleNo reproduction or networki

5、ng permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 2 DSCC FORM 2234 APR 97 1. SCOPE 1.1 Scope. This drawing documents five product assurance classes as defined in paragraph 1.2.3 and MIL-PRF

6、-38534. A choice of case outlines and lead finishes which are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance levels are reflected in the PIN. 1.2 PIN. The PIN shall be as shown in the following example: 5962 - 99608 01 H

7、X X Federal RHA Device Device Case Lead stock class designator type class outline finish designator (see 1.2.1) (see 1.2.2) designator (see 1.2.4) (see 1.2.5) / (see 1.2.3) / Drawing number 1.2.1 Radiation hardness assurance (RHA) designator. RHA marked devices shall meet the MIL-PRF-38534 specified

8、 RHA levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device type(s). The device type(s) identify the circuit function as follows: Device type Generic number Circuit function 01 AFL12005S/CH DC/DC converter, 80 W, 5 V output 1.2.3 Device cl

9、ass designator. This device class designator shall be a single letter identifying the product assurance level. All levels are defined by the requirements of MIL-PRF-38534 and require QML Certification as well as qualification (Class H, K, and E) or QML Listing (Class G and D). The product assurance

10、levels are as follows: Device class Device performance documentation K Highest reliability class available. This level is intended for use in space applications. H Standard military quality class level. This level is intended for use in applications where non-space high reliability devices are requi

11、red. G Reduced testing version of the standard military quality class. This level uses the Class H screening and In-Process Inspections with a possible limited temperature range, manufacturer specified incoming flow, and the manufacturer guarantees (but may not test) periodic and conformance inspect

12、ions (Group A, B, C, and D). E Designates devices which are based upon one of the other classes (K, H, or G) with exception(s) taken to the requirements of that class. These exception(s) must be specified in the device acquisition document; therefore the acquisition document should be reviewed to en

13、sure that the exception(s) taken will not adversely affect system performance. D Manufacturer specified quality class. Quality level is defined by the manufacturers internal, QML certified flow. This product may have a limited temperature range. Provided by IHSNot for ResaleNo reproduction or networ

14、king permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 3 DSCC FORM 2234 APR 97 1.2.4 Case outlines. The case outlines are as designated in MIL-STD-1835 and as follows: Outline letter Descripti

15、ve designator Terminals Package style U See figure 1 12 Y case configuration with leads bent upwards X See figure 1 12 Straight leads with end mounting thru holes Y See figure 1 12 Straight leads with side mounting thru holes Z See figure 1 12 Y case configuration with leads bent downwards 1.2.5 Lea

16、d finish. The lead finish shall be as specified in MIL-PRF-38534. 1.3 Absolute maximum ratings. 1/ Input voltage range . -0.5 V dc to +180 V dc Lead temperature (soldering, 10 seconds) . +300C Storage temperature range -65C to +135C 1.4 Recommended operating conditions. Input voltage range . +80 V d

17、c to +160 V dc Output power 2/ . 80 W Case operating temperature range (TC) -55C to +125C 2. APPLICABLE DOCUMENTS 2.1 Government specification, standards, and handbooks. The following specification, standards, and handbooks form a part of this drawing to the extent specified herein. Unless otherwise

18、 specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATION MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Method Standard Microcircuits. MIL-STD-1835 - Interface S

19、tandard for Electronic Component Case Outlines. DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-103 - List of Standard Microcircuit Drawings. MIL-HDBK-780 - Standard Microcircuit Drawings. (Copies of these documents are available online at https:/assist.dla.mil/quicksearch/ or from the Standardization Docu

20、ment Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the text of this drawing takes precedence. Nothing in this document, however, supersedes applicable la

21、ws and regulations unless a specific exemption has been obtained. 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability. 2/ Derate output power linearly above case temperature +1

22、25C to 0 at +135C. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 4 DSCC FORM 2234 APR 97 3. REQUIREMENTS 3.1 Item requirements. T

23、he individual item performance requirements for device classes D, E, G, H, and K shall be in accordance with MIL-PRF-38534. Compliance with MIL-PRF-38534 may include the performance of all tests herein or as designated in the device manufacturers Quality Management (QM) plan or as designated for the

24、 applicable device class. The manufacturer may eliminate, modify or optimize the tests and inspections herein, however the performance requirements as defined in MIL-PRF-38534 shall be met for the applicable device class. In addition, the modification in the QM plan shall not affect the form, fit, o

25、r function of the device for the applicable device class. 3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and herein. 3.2.1 Case outlines. The case outlines shall be in accordance with 1.2.4 herein and figure

26、 1. 3.2.2 Terminal connections. The terminal connections shall be as specified on figure 2. 3.3 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full specified operating temperat

27、ure range. 3.4 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.5 Marking of devices. Marking of devices shall be in accordance with MIL-PRF-38534. The device shall be marked

28、with the PIN listed in 1.2 herein. In addition, the manufacturers vendor similar PIN may also be marked. 3.6 Data. In addition to the general performance requirements of MIL-PRF-38534, the manufacturer of the device described herein shall maintain the electrical test data (variables format) from the

29、 initial quality conformance inspection group A lot sample, for each device type listed herein. Also, the data should include a summary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufactu

30、rer and be made available to the preparing activity (DLA Land and Maritime-VA) upon request. 3.7 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance (original copy) submitted to DLA Land and Ma

31、ritime-VA shall affirm that the manufacturers product meets the performance requirements of MIL-PRF-38534 and herein. 3.8 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of microcircuits delivered to this drawing. 4. VERIFICATION

32、4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534 or as modified in the device manufacturers Quality Management (QM) plan. The modification in the QM plan shall not affect the form, fit, or function as described herein. Provided by IHSNot for R

33、esaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 5 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C TC +12

34、5C VIN= 120 V dc 5%, CL= 0 unless otherwise specified Group A Subgroups Device type Limits Unit Min Max Output voltage VOUTIOUT= 16 A 1 01 4.95 5.05 V 2,3 4.90 5.10 Output current 1/ IOUTVIN= 80, 120, and 160 V dc 1,2,3 01 16 A Output ripple voltage 2/ VRIPVIN= 80, 120, and 160 V dc, B.W. = 20 Hz to

35、 10 MHz 1,2,3 01 30 mV p-p Line regulation 3/ VRLINEVIN= 80, 120, and 160 V dc, IOUT= 0, 8, and 16 A 1,2,3 01 20 mV Load regulation 3/ VRLOADVIN= 80, 120, and 160 V dc, IOUT= 0, 8, and 16 A 1,2,3 01 50 mV Input current IINIOUT= no load 1 01 30 mA 2,3 40 Enable 1, (pin 4) shorted to Input return (pin

36、 2) 1,2,3 3 Enable 2, (pin 12) shorted to Output return (pin 8) 1,2,3 5 Input ripple current 2/ IRIPIOUT= 16 A, B.W. = 20 Hz to 10 MHz 1,2,3 01 60 mA p-p Efficiency EFFIOUT = 16 A 1,2,3 01 78 % Isolation ISO Input to output or any pin to case (except pin 3) at 500 V dc, TC=+25C 1 01 100 M Maximum ca

37、pacitive load 5/ CLNo effect on dc performance, TC=+25C 4 01 10,000 F See footnotes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVIS

38、ION LEVEL C SHEET 6 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. Test Symbol Conditions -55C TC +125C VIN= 120 V dc 5%, CL= 0 unless otherwise specified Group A Subgroups Device type Limit Unit Min Max Power dissipation load fault PD Overload 6/ 1,2,3 01 32 W Sh

39、ort circuit 32 Current limit point 4/ ICLVOUT= 90 % VNOM1 01 18.4 20.0 A 2 16.8 20.0 3 18.4 23.2 Switching frequency FSIOUT= 16 A 4,5,6 01 500 600 kHz Sync frequency range FSYNCIOUT= 16 A 4,5,6 01 500 700 kHz Output response to step transient load changes 7/ VOTLOAD50% to/from 100% 4,5,6 01 -450 +45

40、0 mV pk 10% to/from 50% -450 +450 Recovery time, step transient load changes 7/ 8/ TTLOAD50% to/from 100% 4,5,6 01 200 s 10% to/from 50% 400 Output response to transient step line changes 5/ 9/ VOTLINEInput step 160 V to/from 400 V dc, IOUT= 16 A 4,5,6 01 -500 +500 mV pk Recovery time transient step

41、 line changes 5/ 8/ 9/ TTLINEInput step, 160 V to/from 400 V dc, IOUT= 16 A 4,5,6 01 500 s Turn on overshoot VTonosIOUT= 0 and 16 A 4,5,6 01 250 mV pk Turn on delay 10/ TonDIOUT= 0 and 16 A 4,5,6 01 120 ms Load fault recovery 5/ TrLF4,5,6 01 120 ms See footnotes at top of next page. Provided by IHSN

42、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 7 DSCC FORM 2234 APR 97 TABLE I. Electrical performance characteristics - Continued. 1/ Parameter g

43、uaranteed by line and load regulation tests. 2/ Bandwidth guaranteed by design. Tested for 20 kHz to 10 MHz. 3/ All electrical tests are performed with remote sense leads connected to the output lead at the output load. 4/ Current limit point is that condition of excess load causing output voltage t

44、o drop 90% of nominal. 5/ Parameter shall be tested as part of design characterization and after design or process changes. Thereafter, parameters shall be guaranteed to the limits specified in table I. 6/ An overload is that condition with a load in excess of the rated load but less than that neces

45、sary to trigger the short circuit protection and is the condition of maximum power dissipation. 7/ Load step transition time 10 microseconds. 8/ Recovery time is measured from the initiation of the transient to where VOUThas returned to within 1 percent of VOUTat 50 percent load. 9/ Input step trans

46、ition time 100 microseconds. 10/ Turn on delay is measured with an input voltage rise time of between 100 and 500 volts per millisecond. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHI

47、O 43218-3990 SIZE A 5962-99608 REVISION LEVEL C SHEET 8 DSCC FORM 2234 APR 97 Case outline U. FIGURE 1. Case outlines. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-STANDARD MICROCIRCUIT DRAWING DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 SIZE

48、A 5962-99608 REVISION LEVEL C SHEET 9 DSCC FORM 2234 APR 97 Case outline U - Continued. Millimeters Inches Symbol Min Max Min Max A 9.65 .380 D 70.35 71.96 2.770 2.833 D1 63.37 63.63 2.495 2.505 D2 13.08 13.59 .515 .535 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 25.27 25.53 .995 1.005 F 1.14 1.40 .045 .055 L 10.4 10.9 .41 .43 L1 5.33 5.84 .210 .230 q 44.32 44.58 1.745 1.755 q1 29.08 29.34 1.145 1.155 q2 44.32 44.58 1.745