ECA EIA-463-B-2003 Fixed Aluminum Electrolytic Capacitors for Alternating Current Motor Starting Heavy Duty (Type 1) and for Standard Duty (Type 2).pdf

1、 EIA STANDARD Fixed Aluminum Electrolytic Capacitors for Alternating Current Motor Starting Heavy Duty (Type 1) and for Standard Duty (Type 2) EIA-463-B (Revision of EIA-463-A) February 2003 ANSI /EIA 463-B-2003 Approved: January 17, 2003 EIA-463-Bi CONTENTS Page Foreword iii 1 Scope 1 2 Definitions

2、 1 3 Standard ratings, dimensions and tolerances 1 4 Applicable documents 9 5 Standard test conditions 9 6 Quality assurance 10 7 Visual and mechanical examination 10 8 Marking .10 9 Capacitance and power factor11 10 Solderability.11 11 Terminal strength.11 12 Vibration11 13 Case insulation.12 14 Ov

3、ervoltage .12 15 Vent .12 16 Accelerated life test .12 17 Application notes.12 Annexes A Detail specification 1Plastic case alternating current; aluminum electrolytic capacitors for heavy duty motor starting applications15 B Detail specification 2Plastic case alternating current; aluminum electrolyt

4、ic capacitors for standard duty motor starting applications .17 C Publication sources .19 Figures 1 Terminal details.3 2 Top orientation 4 3 Case dimensions and details5 4 Standard end cap dimensions 6 5 Standard terminal and resistor layouts 7 6 Standard capacitor bracket dimensions .8 7 Capacitanc

5、e/power factor test circuit 11 Tables 1 Aluminum can capacitor dimensions 9 2 Quality assurance test program .10 A.1 Duty cycle and duration of accelerated life test.15 B.1 Recommended case sizes for standard capacitance, voltage ratings .17 B.2 Duty cycles and duration of tests for standard duty ap

6、plications 18 ii iii Forward EIA-463-B has been revised under the cognizance of the P-2.2 Committee on Paper, Film and Mica Capacitors of the Electronic Industries Alliances sector Electronic Components, Assemblies, Equipment maximum operating frequency is 66 Hz. 3.4 Standard temperature Standard am

7、bient operating temperature range is - 40C to + 65C. (See notes 17.1). 3.5 Duty cycle The maximum application of voltage shall not exceed a duration of three seconds and the duty cycle should not exceed the life test duty cycle (see 16). 3.6 Mechanical 3.6.1 Mechanical construction is for each capac

8、itor to be sealed in a plastic case or aluminum can with 2 terminals for electrical connection. 3.6.1.1 Plastic case capacitors are available as a type 1 (heavy duty) or type 2 (standard duty). The standard sizes and dimensions are given in 3.7.1.5. 3.6.1.2 The case size for the capacitance, voltage

9、 ratings of type 1 (heavy duty applications) capacitors must be agreed upon between the manufacturer and user. 3.6.1.3 The standard capacitance, voltage ratings recommended for the case sizes for type 2 (standard duty applications) capacitors are given in Detail Specification No. 2. EIA-463-B Page 3

10、 3.7.1.3 Terminal details Terminal details are given in figure 1. NOTEDimensions are in mm (in) Dimensions inm (in) Nonrecessed case Recessed case X Y Z X Y Z 7.92 (0.312) 6.98(0.275) 7.29(0.287) 4.22(0.166) 1.50(0.059) 3.33(0.131) Dimensions in mm (in) Case diameter C 0.06 (1.570) 36.50 (1.437) 46.

11、02 (1.812) 52.37 (2.062) 65.50 (2.562) 12.70 (0.500) 15.88 (0.625) 22.22 (0.875) Figure 1Terminal details Solder lug terminals and quick disconnect terminals of the spade-type single or dual are available. The recessed case is necessary when an end cap is used. EIA-463-B Page 43.7.1.4 The bottom slo

12、t for inserting into bracket is available either parallel to the terminal or perpendicular for the single or dual disconnect. The solder lug terminal is only available perpendicular to terminals as shown in figure 2 a,b. Figure 2Top orientation EIA-463-B Page 5 3.7.1.5 Case dimension and details Cas

13、e dimensions and details are given in figure 3. Case no. Dimensions mm (in) A B C D 0 1 2 3 4 5 6 7 8 36.50 (1.437) 46.02 (1.812) 52.37 (2.062) 65.50 (2.562) 31.75 (1.250) 41.15 (1.620) 47.62 (1.875) 60.32 (2.375) 50.80 69.85 85.72 111.12 85.72 111.12 85.72 111.12 111.12 (2.000) (2.750) (3.365) (4.3

14、65) (3.365) (4.365) (3.365) (4.365) (4.365) See NOTE 1 2.79 (0.110) 5.97 (0.235) 12.32 (0.485) NOTES 1 This dimension is 2.03 (0.080) but the center line of the 9.52 (0.372) diameter projection is on the opposite side of the center line of the case from what is shown. 2 Dimension A, B, and C have 0.

15、51 (0.020) tolerance. Figure 3Case dimensions and details EIA-463-B Page 63.7.1.6 Standard end cap dimensions Standard end cap dimensions are shown in figure 4. Dimensions in mm (in) Standard End Cap Dimensions Nominal Diameter A B C D E 36.50(1.437) 46.02(1.812) 52.37(2.062) 65.60(2.562) 36.50(1.43

16、7) 46.02(1.812) 52.37(2.062) 65.50(2.562) 31.52(1.241) 40.92(1.611) 47.40(1.866) 60.10(2.366) 27.56(1.093) 37.25(1.468) 43.64(1.718) 56.34(2.218) See Note 1 2.79(0.110) 5.97(0.235) 12.32(0.485) 1.57(0.062) 1.57(0.062) 1.57(0.062) 3.18(0.125) NOTES 1 This dimension is 2.03 (0.080) but the center line

17、 of the 9.52 (0.372) dia. projection is on the opposite side of centerline of the cap from what is shown. 2 End cap shown is “on motor mounting“ leads feed through slot, through bracket and directly into motor. “Off motor mounting“ cap is available on which the location of the slot for the leads and

18、 the key are reversed and the leads feed through slot away from the bracket. Figure 4Standard end cap dimension EIA-463-B Page 7 3.7.1.7 Standard terminal and resistor layouts Standard terminal and resistor layouts are shown in figure 5. (Other options may be available upon request). Discharge resis

19、tors are available when specified. Layout as shown below is recommended on case diameter 36.512 mm (1.4375 in), case no. 1-2-3, but other positioning is possible on larger case sizes. Standard resistor ratings is 15 k , 2 W 5%. The wattage of the resistor may be 1 watt or 2 watt as agreed between th

20、e manufacturer and his customer. When a resistor is required on a quick disconnect terminal, the resistor leads are connected to a terminal lug; thus, only single and dual disconnects are available with resistors. Figure 5Standard terminal and resistor layouts EIA-463-B Page 83.7.1.8 Standard capaci

21、tor bracket dimensions Material: 0.042 (1.07) Spring steel with black Parkerized finish Dimensions in mm (in) Capacitor case height Dimensions A B C D69.85 (2.750) 85.72 (3.365) 110.87(4.365) 63.91 (2.516) 80.16 (3.156) 105.56 (4.156) 26.97 (1.062) 43.26 (1.703) 50.80 (2.000) 14.88 (0.586) 23.01 (0.

22、906) 34.52 (1.359) 31.95 (1.258) 40.08 (1.578) 52.78 (2.078) Capacitor case height E F G H 69.85 (2.750) 85.72 (3.365) 110.87 (4.365) 76.61 (3.016) 92.86 (3.656) 118.26 (4.656) 85.67 (3.373) 101.98 (4.015) 127.38 (5.015) 29.77 (1.172) 46.02 (1.812) 69.06 (2.719) 14.86 (0.585) 23.01 (0.906) 34.52 (1.

23、359) Capacitor case height Maximum mounting hole dimension, center-to-center, using 10-32 flat head screws 69.85 (2.750) 85.72 (3.365) 110.87 (4.365) 22.22 (0.875) 38.10 (1.500) 45.2 (1.781) Figure 6Standard capacitor bracket dimensions EIA-463-B Page 9 3.7.2 Aluminum can capacitors with an insulati

24、ng sleeve are available as a type 1 (heavy duty) or type 2 (standard duty). The standard sizes for these are given in table 1. Table 1Aluminum can capacitor dimensions Dimnsionsin m (in) Case No. Diameter 0.08(0.032) Length 1.60(0.063) 10 26.16 (1.030) 55.24 (2.175) 11 26.16 (1.030) 67.94 (2.675) 12

25、 35.69 (1.405) 67.94 (2.675) 13 35.69 (1.405) 80.64 (3.175) 14 35.69 (1.405) 106.04 (4.175) 15 38.86 (1.530) 106.04 (4.175) 16 45.21 (1.780) 67.94 (2.675) 17 45.21 (1.780) 80.64 (3.175) 18 45.21 (1.780) 106.04 (4.175) 19 51.56 (2.030) 80.64 (3.175) 20 51.56 (2.030) 106.04 (4.175) 21 64.26 (2.530) 10

26、6.04 (4.175) 22 64.26 (2.530) 131.44 (5.175) 23 76.96 (3.030) 106.04 (4.175) 24 76.96 (3.030) 131.44 (5.175) 3.7.2.1 The case size for capacitance voltage ratings must be agreed upon by the manufacturer and user. 4 Applicable documents The latest revisions of the following standards when specified,

27、form part of this document. In case of conflict between this specification and the following documents this specification takes precedence. EIA Standard EIA-186, “Standard Test Methods for Electronic Component Parts.“ Bulletin EIA Source Code and Date Code. EIA Standard EIA-186-9-E, “Solderability.“

28、 NEMA Standard Publication DC 2-1970, ”Residential Controls (Quick-Connect Terminals).” 5 Standard test conditions 5.1 Standard atmospheric conditions under which tests are to be conducted or referred to shall be as shown below unless otherwise specified: Temperature: 20C to 35C (referred to 25C val

29、ues) Barometric pressure: 95 kPa to 108 kPa (28 inHg to 32 inHg) Relative humidity: Lower than 80%. 5.2 Standard test frequency is at 60 Hz ( 2 Hz). Measurements at other frequencies shall be referred to 60 Hz. EIA-463-B Page 106 Quality assurance 6.1 Recommended order of tests is shown in table 2.

30、No sample shall be subjected to more than one group of testing group 2, group 3 or group 4. 6.2 Number of samples and allowable failures shall be as determined by agreement between the user and the supplier. Table 2 Quality assurance test program Group Topic % of sample Requirements/clause 1 Mechani

31、cal inspection Marking Capacitance Power factor 100 7 8 9 9 2 Solderability (where required) Terminal strength Vibration 25 10 11 12 3 Case insulationOvervoltage Vent 25 13 14 15 4 Accelerated life test 50 16 7 Visual and mechanical examination 7.1 Dimensions shall be within the tolerances allowed.

32、7.2 Marking shall be legible, complete and correct. 8 Marking 8.1 Marking shall remain legible through ordinary handling and shall consist of the following items as a minimum: 1) minimum and maximum capacitance in microfarads; 2) rated voltage in volts rms; 3) manufacturers name, source code symbol

33、or trademark; 4) customers or manufacturers part number if applicable; 5) EIA date code. EIA-463-B Page 11 9 Capacitance and power factor The capacitance and power factor are measured by the voltage, current power method with 60 Hz sinusoidal-rated voltage applied to the capacitor at standard test c

34、onditions. The test circuit is shown in figure 7. The voltmeter shall be read within 2 seconds, the ammeter within 3 seconds, and the wattmeter within 4 seconds after the application of the test voltage. Do not apply voltage to the capacitor for more than 4 seconds. Figure 7Capacitance/power factor

35、test circuit Applicable equations are given below: where C is capacitance in microfarads; I is current in amperes rms; is frequency in Hz; V is volts in rms; PF is power factor in %; W is power in watts. The capacitance shall be within the stated range. The power factor shall not exceed 10%. 10 Sold

36、erability Lead wires and terminals shall be subjected to the EIA-186, “ Solderability,” and shall meet the requirements of this document. 11 Terminal strength The capacitor terminals shall be capable of withstanding a steady pull of 44 N (10 lbf) applied in any direction for a period of 10 seconds.

37、There shall be no loosening of the terminals or damage to the terminals or seal. A torque of 0.4 Nm (4.00 lbf-in) applied to the terminals shall not cause them to rotate. 12 Vibration Capacitors shall be capable of withstanding vibration of EIA-186, method 7, type II, except one hour in the lateral

38、plane and one hour in the axial plane, total time two hours. Standard vibration test. EIA-463-B Page 1213 Case insulation The capacitor shall be capable of withstanding the application of 1500 volts ac rms 60 Hz for 5 seconds between the terminals and a metal foil tightly surrounding the lateral sur

39、face of the plastic case or insulating sleeve without breakdown or flashover. 14 Overvoltage Capacitors shall be capable of withstanding the application of 140 percent of rated voltage ac rms 60 Hz for one second at room temperature conditions without breakdown or visible damage to them. 15 Vent Cap

40、acitors shall be capable of releasing any excessive internal pressure without violent expulsion of capacitor element or cover or emission of flame, when rated ac rms voltage 60 Hz is applied continuously to a capacitor. 16 Accelerated life test 16.1 Capacitors shall be capable of withstanding life t

41、est in a 65C 3C ambient at rated sinusoidal voltage and frequency with current limiting and discharge resistors. A resistance equivalent to approximately 10% of the capacitor impedance shall be connected in series with each capacitor and a resistor of approximately 1000 ohms shall be connected in pa

42、rallel with each capacitor. Life test shall be conducted in a test chamber with capacitors separated by at least 25 mm (1 in) of air and with sufficient circulation so that the ambient temperature remains within the above temperature limits and does not vary more than 1C; also capacitors shall not b

43、e exposed to direct radiation from heating elements. Test voltage is applied to the capacitor resistor combination. Special test conditions for type 1 and type 2 capacitors are given in detail No. 1 and No. 2 respectively. 16.1.1 At the conclusion of the life test, at room temperature, the capacitan

44、ce shall not differ from the initial measured value by more than 25% and the power factor shall not exceed 20%. 16.1.2 Number of samples and allowable failures shall be as per 6.2. 17 Applications 17.1 Normal service conditions The useful life of a capacitor will be shortened by exceeding the rated

45、voltage and/or temperature limits. In general, as voltage increases, capacitance and power factor increase. Also, as temperature increases, capacitance and power factor increase. The maximum temperature of these capacitors is affected by the condition of air circulation (from dead air condition to a

46、 maximum), by radiated and/or conducted heat, altitude and any other ambient conditions in addition to the heat developed in the capacitor by the application of voltage and the flow of current. The application of a capacitor to a motor must include consideration of these factors. When the motor and

47、capacitor are enclosed in other equipment, the temperature of a capacitor must be considered with the equipment exposed to the highest ambient temperature at which it is designed to operate and after the equipment has reached its maximum operating temperature. 17.2 Mounting EIA-463-B Page 13 Vertica

48、l mounting of the capacitor with the terminals up is recommended; however, horizontal mounting is acceptable. Vertical mounting with terminals down is not recommended and could impair the operation of the pressure relief vent. 17.3 Low temperature When these capacitors are exposed to reduced tempera

49、ture down to -40C and are called on to start a motor, they will respond quickly. At -40C the capacitance is low and power factor high so the application of the voltage to the capacitor causes it to heat up internally in a short time to the point that the capacitance is high enough at a low enough power factor for the motor to start. 17.4 Duty cycle 17.4.1 The duty cycle of an ac motor start capacitor may be determined by dividing the capacitors on-ti