EIA ECA-704-A-2007 MECHANICALLY-INTERLOCKED COMPONENT PACKAGING FOR AUTOMATIC HANDLING.pdf

1、 EIA/ECA STANDARD MECHANICALLY-INTERLOCKED COMPONENT PACKAGING FOR AUTOMATIC HANDLING EIA/ECA-704-A OCTOBER 2007 ELECTRONIC COMPONENTS, ASSEMBLIES and embossed carrier with precision formed pockets. 3 Applicable Documents Unless otherwise specified the following documents form a part of this standar

2、d to the extent specified herein: EIA-383 “Preparation for the Delivery of Electrical and Electronic Components” EIA-541 “Packaging Material Standards for ESD Sensitive Items” EIA-556 “Electronic Industries Association Outer Shipping Container Bar Code Label Standard” EIA-583 “Packaging Material Sta

3、ndards for Moisture Sensitive Items” EIA-481-C “8 mm Through 200 mm Embossed Carrier Taping and 8 mm & 12 mm Punched Carrier Taping of Surface Mount Components for Automatic Handling” EIA-624 “Product Package Bar Code Label Standard for Non-Retail Applications” JED95 “JEDEC Registered and Standard O

4、utlines for Solid State and Related Products” 4 Requirements 4.1 Carrier tapes, cover tapes, reels, and taped components must meet the requirements defined in the Figures and Tables presented herein. 4.2 The package design may utilize a carrier tape and cover tape which mechanically interlock across

5、 the carrier tape width at predetermined locations between each component row to secure, orient and accurately position components on the carrier tape. For flat carrier tape, this design may also include an antistatic foam interleave tape. 4.3 Procurement documents and quotation requests shall inclu

6、de the following information: (a) Reference to this Standard by Title and Number. (b) Taping quality requirements including maximum number of missing components. (c) Container and reel marking requirements (including bar code labeling if required), and reel diameter (refer to 4.12 and Figure 4). (d)

7、 Shipping conditions, storage conditions and storage time. (e) Weight of the reel containing components. NOTE: A heavy reel may not work on all feeders. Also, a reel containing components attached to a feeder may exceed regulatory or corporate weight limits for lifting by workers. 4.4 Components are

8、 to be prevented from falling out of the cavity of the carrier tape, and shall remain in position for automatic handling after removal of the cover tape (see Note 1, Table 1). 4.5 The packaging method shall not obstruct any part of the sprocket holes. 4.6 The carrier tape and/or the packaging method

9、 in adjacent layers shall not stick together when unwinding from the carrier reel. 4.7 The packaging, materials and processes shall not adversely affect the mechanical and electrical characteristics or marking of the components. For intermediate and final packaging, refer to EIA-383 “Preparation for

10、 the Delivery of Electrical and Electronic Components,” EIA-541 “Packaging Material Standards for ESD Sensitive Items,” and EIA-583 “Packaging Material Standards for Moisture Sensitive Items,” and EIA-624 “Product Package Bar Code Label Standard for Non-Retail Applications.“ 4.8 The packaging method

11、 shall be suitable to withstand storage of the packaged components without danger of migration of contaminants onto the terminations, or the emission of vapors which would make soldering difficult or deteriorate the component properties or terminations by chemical action. In addition, the packaging

12、method shall not become detached, such that the components do not remain in position after storage (see Subclause 4.3(d). 4.9 Components may be removed from the packaging (virtual) boundary by incising the cavity at or below the depth midpoint (K0/2) for embossed tape (Figure 1) or by incising the c

13、arrier tape along the packaging (virtual) boundary for flat tapes (Figure 2). In no case shall the removal affect the package functionality. EIA-704-A Page 3 4.10 There shall not be two (2) or more consecutive components missing from any single packaging boundary with multiple components or consecut

14、ive packaging boundaries with single components. 4.11 Components with bottom-only terminations shall be packaged with the terminations facing away from the component access side (see Figures 1 & 2). Refer to EIA-481-C for component orientation rules. 4.12 The cover tape may be separated from the car

15、rier tape by an unstitching device in the feeder. The force required to remove the cover tape shall be 22.1 N to 88.3 N, depending upon the carrier tape width. The direction of the force shall be at an angle of 90 degrees to 180 degrees with the top surface of the carrier tape. The unstitching devic

16、e may travel though the punched holes in the mechanical interlock area (see Figures 1 & 2), perpendicular to the top surface of the carrier tape, and shall not deform the carrier tape. The act of separating the cover tape from the carrier tape shall not affect the component or its position on the ca

17、rrier tape. 4.13 Reels as defined by Figure 3 shall be permanently marked with visible recycling symbology. Bar code labeling, if required, shall be on the side of the reel opposite the round sprocket holes (refer to 4.3(c) and Figure 4). Refer to EIA-556 and EIA-624. Left Intentionally BlankEIA-704

18、-A Page 5 Figure 1 Mechanically-interlocked embossed carrier configuration See Section 4.0 for requirements (all dimensions in millimeters) Figure 2 Mechanically-interlocked flat carrier configuration See Section 4.0 for requirements (all dimensions in millimeters) EIA-704-A Page 7 Table 1 Carrier t

19、ape dimensions Constant Dimensions (all dimensions in millimeters) Tape Size D0E1P0P2R Min. See Note 2 Kn Max. T Max. 72 through 200 1.5 +0.1 -0.0 1.75 0.1 4.0 0.12.0 0.15 40 30 0.6 Variable Dimensions Tape Size B1Max. F P1 (in 4.0 increments) S0T2Ref. K1Max. Skew Max. W 72 60.0 34.20.20 68.40.1 20.

20、0 72.00.3 88 76.0 42.20.20 84.40.1 30.0 30.0 0.1 88.00.3 104 91.0 50.20.25 100.40.1 35.0 35.0 104.00.3 120 107.0 58.20.25 116.40.1 120.00.3 136 123.0 66.20.30 132.40.1 136.00.3 152 139.0 74.20.30 148.40.1 0.15 152.00.3 168 153.0 82.20.35 164.40.1 168.00.3 184 169.0 90.20.35 180.40.1 184.00.3 200 185

21、.0 98.20.40 4.00.1 to 56.00.1 196.40.1 40.0 40.0 0.2 200.00.3 Notes 1 The cavity defined by A0, B0, Kn, and K1shall be referred to as the “virtual boundary” and configured to provide the following: (a) One (1) or more components may be packaged with the virtual boundary. (b) No part or feature of th

22、e component(s) may extend beyond the virtual boundary. (c) The tape surface with the virtual boundary may contain any number of surface features. These surface features may include prepunched holes, pressed tabs, embossments, pocket cavities or other mechanical features to secure the component. Thes

23、e surface features will in no way restrict the functions of the feeder. (d) The component(s) located within the virtual boundary can be removed from the carrier tape in a vertical direction without interference from any other components. Extraction force required to remove components from the carrie

24、r tape shall not exceed 3.3 N maximum calibrated gauge reading. (e) Kn defines the maximum distance from the top surface of the carrier tape to the lowest feature below the carrier tape surface. (f) K1defines the maximum distance from the top surface of the carrier tape to the highest feature. 2 Tap

25、e with or without components shall pass around R without damage. Larger values of P1will require larger radius R. 3 B1dimension is a maximum reference dimension for tape feeder clearance only. Figure 3 - Reel dimensions See Section 4.0 for requirements (all dimensions in millimeters) A(Hub diameter,

26、see Note 2,Tables 1, 2 & 3)W1 (Measured at hub)W2 (Measured at hub)W3 (Includesflange distortionat outer edge)NC(Arbor HoleDiameter)Optional Access Hole( 40 mm min.)R28.5525.49.57.6DriveHoleEIA-704-A Page 9 Table 2 - Reel dimensions See Section 4.0 for requirements (all dimensions in millimeters) Co

27、nstant Dimensions Tape Size A Max. C Max. 72 mm to 200 mm 609 29.2 Variable Dimensions Tape Size (mm) N Min. See Note 2,Tables 1-3 W1 Min. W2 Max W372 72.4 89.0 88 88.4 105.0 104 104.4 121.0 120 120.4 137.0 136 136.4 153.0 152 152.4 169.0 168 168.4 185.0 184 184.4 201.0 200 See Note 3 200.4 217.0 Sh

28、all Accommodate Tape Width Without Interference Notes 1 For reels less than 360 mm diameter (A), the most widely used reel diameters are 178 mm 2 mm and 330 mm 2 mm. Reel diameters ranging from 254 mm to 292 mm also exist. Commonly used hub diameters are 80, 100, 150, and 178 mm. 2 For reels greater

29、 than or equal to 360 mm diameter (A), various sizes exist with the most widely used being 381 mm 2 mm, 482 mm 2 mm and 558 mm 2 mm. Hub diameters vary widely, up to 254 mm. 3 Tape with components must wrap around hub without damage. Figure 4 Sprocket hole detail, tape bending radius, and bar code l

30、abel area See Section 4.0 for requirements (all dimensions in millimeters) EIA-704-A Page 11 Figure 5 - Tape leader & trailer dimensions for embossed and flat carrier See section 4.0 for requirements (all dimensions in millimeters) Figure 6 Embossed Carrier Maximum Lateral and Rotational Movement Se

31、e Section 4.0 for requirements (all dimensions in millimeters) EIA-704-A Page 13 Figure 7 Flat Carrier Maximum Lateral and Rotational Movement See Section 4.0 for requirements (all dimensions in millimeters) EIA Document Improvement Proposal If in the review or use of this document, a potential chan

32、ge is made evident for safety, health or technical reasons, please fill in the appropriate information below and mail or FAX to: Electronic Industries Alliance Technology Strategy & Standards Department Publications Office 2500 Wilson Blvd. Arlington, VA 22201 FAX: (703-875-8906) Document No. Docume

33、nt Title: Submitters Name: Telephone No.: FAX No.: e-mail: Address: Urgency of Change: Immediate: At next revision: Problem Area: a. Clause Number and/or Drawing: b. Recommended Changes: c. Reason/Rationale for Recommendation: Additional Remarks: Signature: Date: FOR EIA USE ONLY Responsible Committee: Chairman: Date comments forwarded to Committee Chairman: