EN 1010-1-2010 en Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1 Common requirements (Incorporates Ame.pdf

1、BRITISH STANDARDBS EN 1010-1:2004Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirementsICS 37.100.10; 85.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g3

2、8g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010National forewordThis British Standard is the UK implementation of EN 1010-1:2004+A1:2010. It supersedes BS EN 1010-1:2004, which is withdrawn.The start and finish of text introduced or altered by

3、amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MCE/3/9, Paper and printing machines Sa

4、fety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity

5、from legal obligations.BS EN 1010-1:2004+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 21 December 2004 BSI 2011Amendments/corrigenda issued since publicationDate Comments ISBN 978 0 580 63147 431 March 2011 Implementation of CEN ame

6、ndment A1:2010EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-1:2004+A1 December 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-1:2004English Version Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirem

7、ents Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines dimpression et de transformation du papier - Partie 1: Prescriptions communes Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen -

8、 Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 7 June 2004 and includes Amendment 1 approved by CEN on 30 October 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the stat

9、us of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, Ge

10、rman). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croat

11、ia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZ

12、ATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-1:2004+A1:2010: EEN 1010-1:2004+A1:2010 (E) 2 Conten

13、ts Page Foreword 4Introduction .51 Scope 52 Normative references 63 Terms and definitions .94 List of significant hazards . 115 Safety requirements and/or protective measures . 145.1 General . 145.2 Requirements common to printing and paper converting machines . 145.2.1 Safeguarding of danger points

14、 145.2.2 Guards and interlocks 165.2.3 Devices for setting-up, cleaning, trouble-shooting during the work process and maintenance 175.2.4 Explosion prevention and protection . 195.2.5 Electrical equipment . 215.2.6 !Control systems“ . 225.2.7 Indicators, marking, actuators, prestart warning devices

15、245.2.8 Two-hand controls 255.2.9 Electrosensitive protective devices (ESPDs) 255.2.10 Pressure sensitive mats, trip devices 255.2.11 Safety position switches 265.2.12 Work platforms, access stairs, passageways and raised workplaces 275.2.13 !Stability during all phases of use (transportation, assem

16、bly and dismantling)“ . 285.2.14 High contact temperatures 295.2.15 Noise 295.2.16 Radiation hazards . 295.2.17 Immunity to electromagnetic disturbances . 305.3 Common devices 305.3.1 Stationary knives 305.3.2 Rotary tools . 305.3.3 Dangerous tools 315.3.4 Feeding units, delivery units (pile lifting

17、 and lowering devices) . 315.3.5 Reel unwinding and rewinding devices for webs 356 Verification of the safety requirements and/or protective measures 377 Information for use . 417.1 Minimum requirements for machine markings 417.2 Instruction handbook . 427.3 !Warning signs and labels“ 43Annex A (inf

18、ormative) Classification of zones for printing presses and finishing machines (relating to 5.2.4) . 44A.1 Rotary web gravure printing machines 44A.2 Sheet-fed rotary gravure printing machines 44A.3 Rotary web flexographic printing machines, wallpaper printing machines . 44A.4 Screen printing machine

19、s for printing on sheets, web or three-dimensional objects 45A.5 Rotary and flatbed film printing machines . 45A.6 Machines for printing imitation leather and film . 45BS EN 1010-1:2004+A1:2010EN 1010-1:2004+A1:2010 (E) 3 A.7 Wash-out machines and washing machines in which flammable liquids with fla

20、sh points below 55 C are used. 45A.8 Roller coating units with closed side frames reaching down to floor level 46A.9 Roller coaters with side frames with cut-outs or with side frames that do not reach to floor level 46Annex B (normative) Audible prestart warning devices . 47B.1 Application . 47B.2 C

21、ontrol arrangement . 47B.3 Timing chart . 47Annex C (informative) Risk analysis relating to the pitch angle of access stairs 49Annex D (informative) Example of layout of an instruction handbook . 51D.1 Information relating to the machine 51D.2 Information relating to safety . 51D.3 Information relat

22、ing to transport, handling and storage of the machine 51D.4 Installation, commissioning, removal . 51D.5 Information relating to the use of the machine 52D.6 Information relating to maintenance of the machine . 52Annex E (informative) !Noise“ 53Annex ZA (informative) !Relationship between this Europ

23、ean Standard and the Essential Requirements of EU Directive 2006/42/EC“ 54Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC 55Bibliography 57BS EN 1010-1:2004+A1:2010EN 1010-1:2004+A1:2010 (E) 4 Foreword This document (EN 1010-1

24、:2004+A1:2010) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by

25、 June 2011, and conflicting national standards shall be withdrawn at the latest by June 2011. This document includes Amendment 1, approved by CEN on 2010-10-30. This document supersedes EN 1010-1:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags !

26、 “. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commi

27、ssion and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. !This part of the standard defines the common safety requirements for all kinds

28、of printing and paper converting machines and related common devices and is intended to be used in conjunction with another relevant part of the EN 1010 series. The specific requirements specified in Part 2 and following parts of EN 1010 supplement or amend the requirements of Part 1 and take preced

29、ence over the respective requirements in EN 1010-1. NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used in conjunction with a risk assessment to establish an approach for dealing with the relevant risks. However, in this situation this

30、standard will not provide a presumption of conformity with the Essential Requirements.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech

31、 Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1010-1:2004+A1:2010EN 1010-1:2004+A1:2010 (E

32、) 5 Introduction This European Standard is a type C standard as stated in !EN ISO 12100:2003“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. For machines that have been designed and built according to

33、 the provisions of this C standard, the following stipulation applies: When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards. This document consists

34、 of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the conversion of flat

35、 and corrugated board. 1 Scope 1.1 This document applies to: printing machines for printing on paper and similar materials, including screen printing presses; equipment used in the preparation of the printing process and additional equipment on printing machines are also considered to be printing ma

36、chines. This standard also covers machinery used for the handling of paper, products, printing formes and inks (before and after the printing process) as well as machinery for cleaning printing formes and checking the print quality (auxiliary printing machinery). paper converting machines, i. e. mac

37、hines to process, convert or finish paper, board and similar materials which are processed, converted or finished in a similar manner. NOTE Similar substrates are, for example, board, corrugated board, plastic film, aluminium foil, sheet metal and photographic paper. BS EN 1010-1:2004+A1:2010EN 1010

38、-1:2004+A1:2010 (E) 6 1.2 This document deals with all common significant hazards relevant to printing and paper converting machinery when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). !deleted text“ 1.3 This document is not applicable to printing an

39、d paper converting machines which are manufactured before the date of publication of this document by CEN. 1.4 This document does not apply to: winder-slitters and sheeters in paper finishing (sheeters with unwinders) (see EN 1034-1:2000, EN 1034-3:2000, !EN 1034-5:2005“); office-type collating mach

40、ines equipped with friction feeders; mail processing machines; machines used for filling packages (such as machines for shaping, filling, and closing the package); textile printing presses. 2 Normative references The following referenced documents are indispensable for the application of this docume

41、nt. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machin

42、ery Minimum gaps to avoid crushing of parts of the human body !deleted text“ EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !de

43、leted text“ EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts for the human body EN 1037:1995, Safety of machinery Prevention of unexpected start-up !deleted text“ EN 1088:1995, Safety of machinery Interlocking devices associated with gua

44、rds Principles for design and selection !EN 1127-1:2007, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology“ EN 1760-1:1997:1997, Safety of machinery Pressure sensitive devices Part 1: General principles for the design and testing of pressure sensitive m

45、ats and pressure sensitive floors BS EN 1010-1:2004+A1:2010EN 1010-1:2004+A1:2010 (E) 7 EN 1760-2:2001, Safety of machinery Pressure sensitive devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 12198-1:2000, Safety of machinery As

46、sessment and reduction of risks arising from radiation emitted by machinery Part 1: General principles !deleted text“ EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy categories 2 and 3 EN 13463-1:2001, Non-electrical equ

47、ipment for potentially explosive atmospheres Part 1: Basic method and requirements EN 13463-5:2003, Non-electrical equipment intended for use in potentially explosive atmospheres Part 5: Protection by constructional safety “c“ !EN ISO 4871:2009, Acoustics Declaration and verification of noise emissi

48、on values of machinery and equipment (ISO 4871:1996)“ !EN ISO 7731:2008, Ergonomics Danger signals for public and work areas Auditory danger signals (ISO 7731:2003)“ !EN ISO 11553-1:2008, Safety of machinery Laser processing machines Part 1: General safety requirements (ISO 11553-1:2005)“ EN ISO 121

49、00-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human response