EN 1010-3-2002 en Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3 Cutting machines (Incorporates Amendm.pdf

1、BRITISH STANDARDBS EN 1010-3:2002+A1:2009Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 3: Cutting machinesICS 37.100.10; 85.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40

2、g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 1010-3:2002+A1:2009. It supersedes BS EN 1010-3:2002 which is withdrawn.The start and finish of text introduced or altered by amen

3、dment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcom

4、mittee MCE/3/9, Paper and printing machines Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Complianc

5、e with a British Standard cannot confer immunity from legal obligations.BS EN 1010-3:2002+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 24 March 2003 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 July 2010 Im

6、plementation of CEN amendment A1:2009ISBN 978 0 580 62530 5EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-3:2002+A1 October 2009 ICS 37.100.10; 85.100 Supersedes EN 1010-3:2002English Version Safety of machinery - Safety requirements for the design and construction of printing and paper c

7、onverting machines - Part 3: Cutting machines Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines dimpression et de transformation du papier - Partie 3: Coupeuses et massicots Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von

8、Druck- und Papierverarbeitungsmaschinen - Teil 3: Schneidemaschinen This European Standard was approved by CEN on 4 March 2002 and includes Amendment 1 approved by CEN on 15 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for g

9、iving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official

10、versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Bel

11、gium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FO

12、R STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-3:2002+A1:2009: EEN 1010-3:2002+A1:2009

13、(E) 2 Contents Page Foreword 3Introduction . 41 Scope 52 Normative references 53 Definitions, symbols and abbreviations 54 List of significant hazards 65 Safety requirements and/or measures 86 Verification of safety requirements and/or measures 227 Information for use 24Annex A (normative) Safety di

14、stance of ESPDs on guillotines 26Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ . 27Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 28Bibliog

15、raphy 29BS EN 1010-3:2002+A1:2009EN 1010-3:2002+A1:2009 (E) 3 Foreword This document (EN 1010-3:2002+A1:2009) has been prepared by CEN /TC 198, “Printing and paper machinery - Safety“, the Secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, e

16、ither by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/o

17、r CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2009-09-15. This document supersedes EN 1010-3:2002. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This

18、document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the EU Directives. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“

19、 This European Standard consists of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and mac

20、hines for the conversion of flat and corrugated board According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this document: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, German

21、y, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1010-3:2002+A1:2009EN 1010-3:2002+A1:2009 (E) 4 Introduction This European Standard is a type C

22、standard as specified in EN 1070. It contains additional safety requirements and/or deviations from !EN 1010-1:2004+A1“. The scope of this European Standard refers to the relevant machines and the hazards, hazardous situations and hazardous events covered. For machines designed and constructed in ac

23、cordance with this type C standard, the following applies: if specifications in this type C standard deviate from the specifications in type A or type B standards, the specifications in this type C standard have priority over the specifications of the other standards. BS EN 1010-3:2002+A1:2009EN 101

24、0-3:2002+A1:2009 (E) 5 1 Scope 1.1 This European Standard applies to cutting machines used in paper converting: - guillotines; - three-knife trimmers; - index cutting machines; - trimmers; - rotary cutters; - round cornering machines; - label punching machines. This European Standard is only applica

25、ble in conjunction with !EN 1010-1:2004+A1“. Both parts together identify all significant hazards relevant to the cutting machines when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). The specific requirements of this European Standard take precedence

26、over respective requirements of !EN 1010-1:2004+A1“. This European Standard is not applicable to cutting machines manufactured before the publication of this European Standard by CEN. 1.2 This standard does not apply to winder-slitters or sheeters (see EN 1034-1, EN 1034-3, prEN 1034-5). 2 Normative

27、 references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any

28、of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1, Safety of machinery - Safety of machinery - Basic concepts, general principl

29、es for design. Part 1: Basic terminology, methodology. EN 294, Safety of machinery - Safety distances to prevent danger zones being reached by the upper limbs. EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards. !EN 1010-1:2004+A1,

30、 Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements“ .EN 1050:1996, Safety of machinery Principles of risk assessment. EN 1070, Safety of machinery Terminology. EN 1080, Safety of machinery - Interlocking devi

31、ces associated with guards - Principles for design and selection. 3 Definitions, symbols and abbreviations For the purposes of this European Standard, the terms and definitions in EN 1070, !EN 1010-1:2004+A1“ and the following apply: 3.1 knives cutting tools with translational movement 3.2 BS EN 101

32、0-3:2002+A1:2009EN 1010-3:2002+A1:2009 (E) 6 rotary knives circular knives with rotational movement 3.3 dynamic forces maximum forces occurring measured by a spring constant as described in Clause 6 3.4 guillotines machines using a knife for cutting stacks of paper sheets or similar substrates - 3.5

33、 feeding tables tables for feeding the material to be cut to the guillotine 3.6 three-knife trimmers, trimmers cutting machines for cutting two or three sides of book blocks, stationery, magazines with the material fed manually or automatically 3.7 rotary cutters machines using rotary knives for cut

34、ting book blocks, stationery, magazines with automatic feeding 3.8 index cutting machines machines for making index cuts on book blocks and stationery and for printing indexes 3.9 round cornering machines machines for cutting round corners on book blocks and stationery 3.10 label punching machines m

35、achines for cutting out labels 3.11 ESPD electro-sensitive protective device 4 List of significant hazards 4.1 This clause contains all the significant hazards, as far as they are dealt with in this standard, identified by the risk assessment method as being significant for this type of machinery an

36、d which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 It is of great importance that the user of this standard, e.g.

37、 the designer, manufacturer or supplier, takes into account the following principal aspects in accordance with EN 1050: the intended use of the machine including setting-up (making ready), cleaning and maintenance, including forseeable misuse; identification of the significant hazards. BS EN 1010-3:

38、2002+A1:2009EN 1010-3:2002+A1:2009 (E) 7 Table 1 - Significant hazards, danger zones, safety measures Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1 EN 1050:1996Annex A Mechancal hazards crushing shearing cutting trapping drawing-in impact Guillotines

39、 - knife/clamping bar danger zone - knife - clamping bar - backgauge - automatic mode Integral feeding and delivery equipment for guillotines - feeding table - rear table of guillotine - gripper - delivery table Index cutting machines - feeding and delivery - automatic feeding and delivery - knives

40、Three-knife trimmers, trimmers - knives - manual feeding - automatic mode Rotary cutters - rotary knives Round cornering machines - knives, saws Label punching machines - punching knife - waste opening 5.2.3, 5.2.4 5.2.5, 5.2.7, 5.2.10 5.2.6, 5.2.8 5.2.9 5.2.13 5.3.1, 5.3.4, 5.3.5 5.3.2 5.3.3 5.3.6

41、to 5.3.11 5.4.1 5.4.2 5.4.3.1, 5.4.3.2 5.5.1, 5.5.3, 5.5.4 5.5.2 5.5.5 5.6.1, 5.6.2 5.7.1 to 5.7.3 5.8.1, 5.8.2, 5.8.4 4.2.1 1 Neglecting ergonomic principles in machine design unhealthy body postures Guillotines - knock-up devices - optical cutting line indicators 5.2.11 5.2.12 4.9 8 Faults, malfun

42、ctions in the control systems faults in safety-related circuits Guillotines - knife and clamping bar, ESPDs and their related signal processing Label punching machines - punching area 5.2.1, 5.2.2 5.8.3 10 BS EN 1010-3:2002+A1:2009EN 1010-3:2002+A1:2009 (E) 8 5 Safety requirements and/or measures 5.

43、1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN 292 for hazards that are relevant but not significant and not dealt with by this European Standard (e.g. sharp edges).

44、 The common requirements of !EN 1010-1:2004+A1“ shall also be taken into account. 5.2 Guillotines 5.2.1 Control systems The use of guillotines requires routine and regular access to the danger zone to be provided and therefore the requirements specified in 5.2.6.2, 5.2.8.3, 5.2.9.2, and 5.2.11.3 of

45、!EN 1010-1:2004+A1“ shall be adhered to. NOTE Safety-related parts of the control system include emergency stop, two-hand controls, ESPDs, safety position switches and their related signal processing. 5.2.2 ESPDs the requirements for ESPDs according to 5.2.9.2 of !EN 1010-1:2004+A1“ shall be met. ES

46、PDs shall be provided with a re-start interlock. If an interruption of the ESPD is due to body access, the cutting cycle shall be restarted by an intentional action; the minimum distance between the ESPD and the cutting plane is calculated as indicated in annex A based on a resolution capability of

47、less than or equal to 40 mm, measured when projected onto the centre point between the machine table and the lower edge of the clamping bar (see Figures 2 and 3); the distance between one ESPD beam and another - measured between the respective centres of the optical systems - shall not exceed 55 mm

48、with a resolution capability of less than or equal 40 mm. 5.2.3 Operating side On guillotines, guards and/or safety devices shall prevent access to knife and clamping bar danger points from the front (operating) side. These requirements are met by an interlocking guard according to EN 953 and EN 108

49、8 without side openings; any openings on the front side of the guard shall be designed in accordance with EN 294 (see Figure 1). BS EN 1010-3:2002+A1:2009EN 1010-3:2002+A1:2009 (E) 9 57128634Key 1 Backgauge 2 Clamping bar 3 Knife 4 Interlocking guard 5 Cutting plane 6 Front of table 7 Rear of machine 8 Front of machine Figure 1 Interlocking guard on front side or ESPDs extending to the machine table without side openings. The arrangement of the ESPD shall be as shown in Figure 2. The front table shall