EN 1010-4-2004 en Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4 Bookbinding paper converting and fini.pdf

1、BRITISH STANDARDBS EN 1010-4:2004+A1:2009Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 4: Bookbinding, paper converting and finishing machinesICS 37.100.10; 85.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g

2、3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 1010-4:2004+A1:2009. It supersedes BS EN 1010-4:2004 which is withdrawn.The start and finish o

3、f text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3,

4、Safeguarding of machinery, to Subcommittee MCE/3/9, Paper and printing machines Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible f

5、or its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 1010-4:2004+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 5 February 2004 BSI 2010Amendments/corrigenda issued since pu

6、blicationDate Comments 31 July 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 62531 2EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-4:2004+A1 October 2009 ICS 37.100.10; 85.100 Supersedes En 1010-4:2004English Version Safety of machinery - Safety requirements for the design an

7、d construction of printing and paper converting machines - Part 4: Bookbinding, paper converting and finishing machines Scurit des machines - Exigences de scurit pour la conception et la construction de machines dimpressions et de transformation du papier - Partie 4: Machines relier les livres, mach

8、ines de transformation et de finition du papierSicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbinderei, Papierverarbeitungs- und Papierveredelungsmaschinen This European Standard was approved by CEN on 21 November

9、 2003 and includes Amendment 1 approved by CEN on 15 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographic

10、al references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN

11、 member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, It

12、aly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-10

13、00 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-4:2004+A1:2009: EEN 1010-4:2004+A1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 63 Terms and definitions .74 List of signifi

14、cant hazards . 105 Safety requirements and/or measures . 175.1 General . 175.2 Bookbinding machines 175.2.1 Stitching, riveting, eyeletting and attaching machines (with manual feeding) 175.2.2 Gang stitchers . 195.2.3 Gathering machines . 215.2.4 Perfect binders (Figure 11) 235.2.5 Paper drills 255.

15、2.6 Book signature presses . 265.2.7 Book presses 265.2.8 Sheet folding machines (Figure 16) 275.2.9 Book production lines for the production of hard cover books 285.2.10 Back rounding and pressing machines 305.2.11 Backlining and head banding machines 315.2.12 Casing-in machines 315.2.13 Book cover

16、 crease forming machines (presses) . 325.3 Paper converting machines . 335.3.1 Machines for the production of envelopes 335.3.2 Machines for the production of sanitary items 405.3.3 Inserting machines (Figure 28) 455.3.4 Counter-stackers 465.3.5 Paper embossing machine 465.4 Finishing machines 485.4

17、.1 Coaters . 485.4.2 Laminators . 526 Verification of safety requirements and/or measures . 567 Information for use . 667.1 Instruction handbook . 667.1.1 Stitching, riveting, eyeletting and attaching machines 667.1.2 Perfect binders 667.1.3 Machines for the production of envelopes 667.1.4 Machines

18、for the production of sanitary items 677.1.5 Paper embossing machines 677.1.6 Coaters . 677.1.7 Hold-to-run speeds of above 10 m/min under two-hand control . 677.1.8 High contact temperatures 67Annex A (normative) General requirements 68A.1 Production lines 68A.2 Start-up warning device . 68A.3 Limi

19、t values for interlocking guards . 68BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E) 3 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ 69Annex ZB (informative) !Relationship between this European Standard and the Essent

20、ial Requirements of EU Directive 2006/42/EC“ 70BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E) 4 Foreword This document (EN 1010-4:2004+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Sta

21、ndard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of thi

22、s document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2009-09-15. This document supersedes EN 1010-4:2004. The start and finish of text introduced or altere

23、d by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes

24、 ZA and ZB, which are integral parts of this document.“ Annex A of this standard is normative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech R

25、epublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E)

26、5 Introduction This document is a type C standard as stated in EN 1070. It defines additional safety requirements and/or deviations from the stipulations in !EN 1010-1:2004+A1“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the

27、scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provis

28、ions of this C standard. The EN 1010 series of standards consists of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the produ

29、ction of corrugated board and machines for the conversion of flat and corrugated board 1 Scope This document applies to bookbinding machines: stitching, riveting, eyeletting and attaching machines; gang stitchers; gathering machines; perfect binders; paper drills; book signature presses; book presse

30、s; sheet folding machines; book production lines for the production of books with hard covers; back rounding and pressing machines; BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E) 6 backlining and head banding machines; casing-in machines; book cover crease forming machines. paper converting mac

31、hines: machines for the production of envelopes; machines for the production of sanitary items; inserting machines; counter-stackers; paper embossing machines. paper finishing machines: coaters; laminators. This document shall be used together with !EN 1010-1:2004+A1“. Both parts together identify a

32、ll significant hazards relevant to bookbinding, paper converting and paper finishing machines when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements in EN 1010-4 take precedence over respective requirements in !EN 1010-1:2004+A1

33、“. This document does not deal with risks generated by noise emitted from the machines. These issues are covered basically in !EN 1010-1:2004+A1“. However, for machines like sheet folding machines and machines for the production of envelopes and sanitary items, some specific proposals for noise redu

34、ction measures are given. This document is not applicable to bookbinding, paper converting and finishing machines manufactured before the date of publication of this document by CEN. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publi

35、cations. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revisio

36、n. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology. EN 292-2:1991+A1:1995, Safety of machinery Basic concepts, general prin

37、ciples for design Part 2: Technical principles and specifications. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body. BS EN 1010-4:2004+A1:2009EN 1010-

38、4:2004+A1:2009 (E) 7 EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers. EN 626-2:1996, Safety of machinery Reduction of risks to health from hazardous substances emitted by

39、machinery Part 2: Methodology leading to verification procedures. EN 954-1:1996, Safety of machinery Safety related parts of control systems. Part 1: General principles for design. !EN 1010-1:2004+A1, Safety of machinery Safety requirements for the design and construction of printing and paper conve

40、rting machines Part 1: Common requirements.“ prEN 1010-2:2003, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 2: Printing and varnishing machines including pre-press machinery. EN 1010-3:2002, Safety of machinery Safety requirem

41、ents for the design and construction of printing and paper converting machines Part 3: Cutting machines. EN 1050:1996, Safety of machinery Principles for risk assessment. EN 1070 :1998, Safety of machinery Terminology. EN 1539:2000, Dryers and ovens in which flammable substances are released Safety

42、requirements. prEN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy categories 2 and 3. EN 61000-6-4:2002, Electromagnetic compatibility (EMC) Generic standards Part 6-4: Emission standard for industrial environment (IEC 61000-6-

43、4:1997). EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) 3 Terms and definitions For the purposes of this European Standard, the definitions given in EN 1070:1998 and !EN 1010-1:2004+A1“ and the following apply. 3.1 stitching, r

44、iveting, eyeletting and attaching machines powered machines using tools for connecting material by means of metallic items or positively fixing metallic items to material 3.2 gang stitchers machines for stitching folded sheets of paper where individual folded sheets are removed by feeding grippers a

45、nd the open sheets are stacked on top of each other on a transport chain for subsequent back stitching (see Figure 1) BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E) 8 Key A1 to A4 Feeding grippers Figure 1 Principle of a gang stitcher 3.3 gathering machines machines for gathering folded sheets

46、of paper where individual sheets are removed by feeding grippers and are stacked in the correct order on a transport chain (see Figure 2) Key A1 to A4 Feeding grippers Figure 2 Principle of a gathering machine 3.4 perfect binders machines for the automatic production of brochures (soft cover) or boo

47、k signatures (hard cover) where gathered folded sheets or single sheets are bound to form book or brochure signatures by applying glue on the pre-processed book back and where book or brochure signatures are inserted into covers by gluing the cover on the back and/or sides 3.5 paper drills machines

48、to drill holes into piles of paper 3.6 book signature presses presses used for pressing book signatures: blocks are fed and aligned manually, pressing is power-operated BS EN 1010-4:2004+A1:2009EN 1010-4:2004+A1:2009 (E) 9 3.7 book presses presses used for pressing books after manual binding in order to ensure dimensional stability 3.8 sheet folding machines machines to apply single or multiple folds to single sheets of paper including cutting, perforating and creasing 3.9 book production lines machines for the automatic production of books where book signatures consisting of gathe