EN 1034-14-2005 en Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 14 Reel splitter (Incorporates Amendment .pdf

1、BRITISH STANDARDBS EN 1034-14:2005+A1:2009Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 14: Reel splitterICS 85.100BS EN 1034-14:2005+A1:2009This British Standard waspublished under the authorityof the Standards Policy andStrategy

2、 Committee on 29 December 2005 BSI 2010 ISBN 978 0 580 62506 0National forewordThis British Standard is the UK implementation of EN 1034-14:2005+A1:2009.It supersedes BS EN 1034-14:2005 which is withdrawn.The UK participation in its preparation was entrusted by Technical CommitteeMCE/3, Safeguarding

3、 of machinery, to Subcommittee MCE/3/9, Paper andprinting machines Safety.A list of organizations represented on this subcommittee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct

4、application. Amendments/corrigenda issued since publicationDate Comments31 July 2010 Implementation of CEN amendment A1:2009The start and finish of text introduced or altered by amendment is indicatedin the text by tags. Tags indicating changes to CEN text carry the numberof the CEN amendment. For e

5、xample, text altered by CEN amendment A1is indicated by Compliance with a British Standard cannot confer immunity fromlegal obligations.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-14:2005+A1 December 2009 ICS 85.100 Supersedes EN 1034-14:2005English Version Safety of machinery - Safety

6、 requirements for the design and construction of paper making and finishing machines - Part 14: Reel splitter Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 14: Cisailles bobine Sicherheit von Maschinen

7、 - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 14: Rollenspaltmaschinen This European Standard was approved by CEN on 5 October 2005 and includes Amendment 1 approved by CEN on 17 November 2009. CEN members are bound to comply

8、with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management

9、 Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the of

10、ficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

11、Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for C

12、EN national Members. Ref. No. EN 1034-14:2005+A1:2009: E2 Contents Page Foreword 3Introduction .41 Scope 42 Normative references 43 Terms and definitions .64 List of significant hazards 75 Safety requirements and/or measures 85.1 General 85.2 Loading .95.3 Danger zone of the splitting/cutting device

13、 including access to the conveyor belts 95.4 Reel splitters for pulpers . 115.5 Start-up warning device . 115.6 Emergency stop devices 115.7 Equipment for make-ready and maintenance 115.8 Safety measures for cleaning operations 125.9 Workplaces, access stairs, catwalks, passageways . 125.10 Noise 12

14、5.11 Isolation and energy dissipation, prevention of unexpected start-up 125.12 Ergonomic aspects . 125.13 Control systems and actuators . 125.14 Integrated lighting. 135.15 Electrical equipment . 135.16 Hydraulic equipment 135.17 Pneumatic equipment 136 Verification of safety requirements and/or me

15、asures . 137 Information for use . 13Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 93/87/EC . 15Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 16Figures

16、 Figure 1 Example of a rell splitter with conveyor belts and pivoting platform . 6 Tables Table 1 List of significant hazards 8 Table 2 Methods used to verify safety requirements and/or measures 13 BS EN 1034-14:2005+A1:2009EN 1034-14:2005+A1:2009 (E)3 Foreword This document (EN 1034-14:2005+A1:2009

17、) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and confli

18、cting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document

19、includes Amendment 1, approved by CEN on 17 November 2009. This document supersedes EN 1034-14:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. !This document has been prepared under a mandate given to CEN by the European Commission and the E

20、uropean Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the

21、 following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia

22、, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1034-14:2005+A1:2009EN 1034-14:2005+A1:2009 (E)4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events a

23、re covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: When provisions of this type C standard are different from those which are stated in type B standards or

24、from provisions made in !EN 1034-1:2000+A1:2010“, the provisions of this type C standard take precedence over the provisions of the other standards. 1 Scope This European Standard applies to reel splitters intended for use in paper making and shall be used together with !EN 1034-1:2000+A1:2010“. It

25、deals with all significant hazards, hazardous situations and hazardous events relevant to reel splitters when used as intended and under the conditions reasonably foreseen by the manufacturer as incorrect application (see clause 4). This European Standard applies only to reel splitters with a movabl

26、e knife and of the following designs: machines with a vertically moving knife pressed downwards from the top onto the reel, generally right to the core so that the layers of wound paper are separated one after the other and fall off; machines with a driven and movable circular knife that cuts the wo

27、und layers of the horizontal reel successively, beginning from the top down to the core, with the cut layers of wound paper falling off one after the other. This European Standard also applies to the integrated conveyor belts and the integrated pivoting platform. This European Standard also covers t

28、he guard rails at the interface of the reel splitter and a pulper that is charged with an integrated conveyor belt of the reel splitter. NOTE Pulpers are dealt with in EN 1034-4. This European Standard is not applicable to reel splitters which are manufactured before the date of publication of this

29、EN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992,

30、Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body. EN 418:1992, Safety of machinery Emergency stop equipment Functional aspects Principles for design. BS EN 1034-14

31、:2005+A1:2009EN 1034-14:2005+A1:2009 (E)5 EN 574:1996, Safety of machinery Two-hand controls, functional aspects, principles for design. EN 619:2002, Continuous conveyors and systems Safety and EMC requirements for mechanical conveying systems for packaged goods. EN 953:1997, Safety of machinery Gua

32、rds General requirements for the design and construction of fixed and movable guards. EN 954-1:1997, Safety of machinery Safety related parts of control systems Part 1: General principles for design. EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hy

33、draulics. EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts for the human body. !EN 1034-1:2000+A1:2010“, Safety of machinery Sa

34、fety requirements for the design and construction of paper making and finishing machines Part 1: Common requirements. EN 1034-4:2005, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 4: Pulpers and their loading facilities. EN 1088:1

35、995, Safety of machinery Interlocking devices associated with guards Principles for design and selection. EN 1760-1:1997, Safety of machinery Pressure-sensitive safety devices Part 1: General principles for the design and testing of pressure-sensitive mats and pressure-sensitive floors. EN 1760-2:20

36、01, Safety of machinery Pressure-sensitive safety devices Part 2: General principles for the design and testing of pressure-sensitive edges and pressure-sensitive bars. EN 1837:1999, Safety of machinery Intergal lighting of machines. EN 13023:2003, Noise measurement methods for printing, paper conve

37、rting, paper making machines and auxiliary equipment Accuracy categories 2 and 3. EN 60204-1:1997, Safety of machinery Electrical equipment Part 1: General requirements (IEC 60204-1:1997). EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989). EN 61000-6-2:2001, Elec

38、tromagnetic compatibility (EMC) Part 6-2: Generic standard Immunity Part 2: Industrial environment (IEC 61000-6-2:1999, modified). EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified). prEN 61496-2:1997, Safet

39、y of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:1997, modified). EN ISO12100-1:2003, Safety of machinery Basic concepts General principles for design Part 1: Basic terminology, me

40、thodology (ISO 12100-1:2003). BS EN 1034-14:2005+A1:2009EN 1034-14:2005+A1:2009 (E)6 EN ISO 12100-2:2003, Safety of machinery Basic concepts General principles for design - Part 2: Technical principles and specifications (ISO 12100-2:2003). 3 Terms and definitions For the purpose of this European St

41、andard, the definitions given in !EN 1034-1:2000+A1:2010“, EN ISO 12100-1:2003 and the following terms and definitions apply: 3.1 reel splitter machine used for splitting waste paper reels or reel cores with a power-driven knife in a plane running through the reel axis. Figure 1 illustrates an examp

42、le of this NOTE Safety devices are not shown Key 1 Pivoting platform 2 Splitting/cutting device 3 Conveyor belt Figure 1 Example of a rell splitter with conveyor belts and pivoting platform 3.2 knife bar moving bar in the machine frame that secures and guides the knife 3.3 reel bed part of the machi

43、ne on which the reel lies for splitting/cutting BS EN 1034-14:2005+A1:2009EN 1034-14:2005+A1:2009 (E)7 3.4 pivoting platform hydraulically or pneumatically driven device with which the reel is raised and guided to the integrated conveyor belt or reel bed 3.5 conveyor belt continuous conveyor by mean

44、s of which the reels are fed to the splitting/cutting device and/or with which the cut paper is discharged from the machine 3.6 D maximum diameter or the reels that can be split with the reel splitter, given in m 4 List of significant hazards This clause contains all the significant hazards, hazardo

45、us situations and hazardous events, as far as they are dealt with in this standard, which are identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. BS EN 1034-14:2005+A1:2009EN 1034-14:2005+A1:2009 (E)8 Table 1 List of signi

46、ficant hazards Hazards EN 1034-14:2005 !EN 1034-1:2000+A1:2010“ Mechanical hazards: Crushing or shearing hazard 5.2.2; 5.3.2; 5.3.4 5.1; 5.3 Cutting or severing hazard 5.2.1; 5.3.1; 5.3.2; 5.3.3 5.1; 5.11 High-pressure fluid ejection hazard 5.16; 5.17 5.24 Falling off/ejection of parts (of machines

47、or processed material/workpieces) 5.2.2; 5.23; 5.2.4; 5.3.1a)(3); 5.3.5; 5.13.2; 5.13.4 5.2 Slip, trip and fall hazards in relationship with machines 5.4; 5.9 5.5 Electrical hazards, for example: Electrical contact (direct or indirect) 5.15 5.23 External influences on electrical equipment 5.15 5.23

48、Hazards generated by noise, resulting in: Hearing loss (deafness), other physiological disorders 5.10 5.15 Interferences with speech communication, acoustic signals etc. 5.10 5.15 Hazards generated by neglecting ergonomic principles in machine design caused for example by: Unhealthy postures or exce

49、ssive efforts 5.2.1; 5.2.5; 5.12 5.22 Inadequate area lighting 5.14 5.18 Hazards caused by failure of energy supply and other functional disorders: Failure of energy supply 5.11; 5.17 5.8 Failure, malfunction of control system 5.2.2; 5.13; 5.15; 5.16; 5.17 5.14 Unexpected start-up 5.3.6; 5.5; 5.11; 5.13 5.6; 5.8 Errors of fitting 5.7 clause 7 Emergency measur