EN 1034-6-2005 en Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 6 Calender (Incorporates Amendment A1 2009.pdf

1、BRITISH STANDARDBS EN 1034-6:2005+A1:2009Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 6: CalenderICS 85.100BS EN 1034-6:2005+A1:2009This British Standard waspublished under the authorityof the Standards Policy andStrategy Committ

2、ee on 10 February 2006 BSI 2010 ISBN 978 0 580 62503 9National forewordThis British Standard is the UK implementation of EN 1034-6:2005+A1:2009.It supersedes BS EN 1034-6:2005 which is withdrawn.The UK participation in its preparation was entrusted by Technical CommitteeMCE/3, Safeguarding of machin

3、ery, to Subcommittee MCE/3/9, Paper andprinting machines safety.A list of organizations represented on this subcommittee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct applicatio

4、n. Compliance with a British Standard cannot confer immunity fromlegal obligations.Amendments/corrigenda issued since publicationThe start and finish of text introduced or altered by amendment is indicatedin the text by tags. Tags indicating changes to CEN text carry the numberof the CEN amendment.

5、For example, text altered by CEN amendment A1is indicated by Date Comments31 July 2010 Implementation of CEN amendment A1:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-6:2005+A1 December 2009 ICS 85.100 Supersedes EN 1034-6:2005English Version Safety of machinery - Safety requirement

6、s for the design and construction of paper making and finishing machines - Part 6: Calender Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 6: Calandres Sicherheit von Maschinen - Sicherheitstechnische A

7、nforderungen fr Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung - Teil 6: Kalander This European Standard was approved by CEN on 4 November 2005 and includes Amendment 1 approved by CEN on 17 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulati

8、ons which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This Eur

9、opean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the n

10、ational standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland a

11、nd United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-

12、6:2005+A1:2009: EEN 1034-6:2005+A1:2009 (E) 2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 53 Terms and definitions .74 List of hazards 95 Safety requirements and/or measures . 125.1 General . 125.2 Start-up warning devices . 125.3 Emergency stop devices and braking systems

13、 . 125.4 Web threading and sheet feeding . 135.5 Workplaces, access stairs, catwalks, passageways . 135.6 Isolation and energy dissipation, prevention of unexpected start-up 135.7 Facilities and measures for make-ready and repair 145.8 Safety measures for cleaning operations 145.9 Control systems an

14、d actuators . 145.10 Noise 155.11 Integrated lighting. 155.12 Ergonomic principles . 155.13 Electrical equipment . 165.14 Hydraulic equipment 165.15 Pneumatic equipment 165.16 Winding and unwinding units 165.17 Roll stacks . 185.18 Rider rolls 185.19 Lifting platforms and their means of access . 185

15、.20 Control systems, emergency stopping, energy isolation of lifting platforms 205.21 Lifting platform load control, driving units and drive systems . 215.22 Web cutting devices . 215.23 Power transmission elements . 215.24 Heating systems . 215.25 Traversing measuring instruments. 215.26 Web trimmi

16、ng 215.27 Doctor blades 215.28 General requirements for safety devices . 226 Verification of compliance with safety requirements and/or measures . 227 Information for use . 237.1 General . 237.2 Specific marking . 237.3 Specific information in the instruction handbook . 23Annex ZA (informative) Rela

17、tionship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 25Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 26BS EN 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 3 Figures Figure 1 Of

18、f-line calender (example) 8 Figure 2 On-line calender (example) . 9 Figure 3 Example of an access to a lifting platform in upper position 19 Tables Table 1 List of significant hazards . 9 Table 2 Methods used to verify safety requirements and/or measures . 22 BS EN 1034-6:2005+A1:2009EN 1034-6:2005+

19、A1:2009 (E) 4 Foreword This document (EN 1034-6:2005+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical te

20、xt or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible f

21、or identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 17 November 2009. This document supersedes EN 1034-6:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a

22、 mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Intern

23、al Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malt

24、a, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1:2003. The machinery concerned and the exten

25、t to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this type C standard, the following stipulation applies: When provisions of this type C standard are dif

26、ferent from those which are stated in type A or B standards or from provisions made in !EN 1034-1:2000+A1:2010“, the provisions of this type C standard take precedence over the provisions of the other standards. 1 Scope This European Standard applies to calenders intended for use in paper making and

27、 finishing and shall be used together with !EN 1034-1:2000+A1:2010“. It deals with all significant hazards listed in clause 4. Related safety requirements and/or measures are described in clause 5. It does not cover hazards connected with lifting operations required for changing rolls, inserting ree

28、ls into the unwinding unit, removal of reels from the winding unit and heating systems for heating calender rolls This European Standard is not applicable to calenders that have been manufactured before the date of publication of this standard. 2 Normative references The following referenced documen

29、ts are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 81-41:2004, Safety rules for the construction and installation of lifts Spec

30、ial lifts for the transport of persons and goods Part 41: Vertical lifting platforms intended for use by persons with impaired mobility. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery Minimum gaps to avoid

31、crushing of parts of the human body. EN 418:1992, Safety of machinery Emergency stop equipment Functional aspects Principles for design. EN 563:1994, Safety of machinery Temperatures of touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces. EN 894-1:1997, Safety o

32、f machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions for displays and control actuators. EN 894-2:1997, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays. BS EN

33、 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 6 EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. EN 954-1:1996, Safety of machinery Safety related parts of control systems Part 1: General principles for design. EN 982:1996, Sa

34、fety of machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach

35、 speeds of parts for the human body. !EN 1034-1:2000+A1:2010“, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines - Part 1: Common requirements. EN 1037:1995, Safety of machinery Prevention of unexpected start-up. EN 1050:1996, Safety of ma

36、chinery Principles for risk assessment. EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection. EN 1127-1:1997, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology. EN 1760-1:1997, Safety of machi

37、nery Pressure-sensitive safety devices Part 1: General principles for the design and testing of pressure-sensitive mats and pressure-sensitive floors. EN 1760-2:2001, Safety of machinery Pressure-sensitive safety devices Part 2: General principles for the design and testing of pressure-sensitive edg

38、es and pressure-sensitive bars. EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy categories 2 and 3. EN 60204-1:1997, Safety of machinery Electrical equipment Part 1: General requirements (IEC 60204-1:1997). EN 60024-11:2

39、000, Safety of machinery Electrical equipment Part 11: High-voltage equipment for voltages above 1 000 V AC or 1 500 V DC, but not more than 36 kV (IEC 60204-11:2000). EN 61000-6-2:2001, Electromagnetic compatibility (EMC) Part 6-2: Generic standard Immunity Part 2: Industrial environment (IEC 61000

40、-6-2:1999, modified). EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified). prEN 61496-2:2005, Safety of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using act

41、ive opto-electronic protective devices (AOPDs) (IEC 61496-2:2005). EN ISO 11957:1996, Acoustics Determination of sound insulation performance of cabins Laboratory and in situ measurements (ISO 11957:1996). EN ISO12100-1:2003, Safety of machinery Basic concepts General principles for design Part 1: B

42、asic terminology, methodology (ISO 12100-1:2003). BS EN 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 7 EN ISO 12100-2:2003, Safety of machinery Basic concepts General principles for design Part 2: Technical principles and specifications (ISO 12100-2:2003). EN ISO 14122-1:2001, Safety of machinery P

43、ermanent means of access to machines and industrial plants Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001). EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machines and industrial plants Part 2: Working platforms and gangways (ISO 14122-2:2001).

44、EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machines and industrial plants Part 3: Stairways, stepladders and guard-rails (ISO 14122-3:2001). 3 Terms and definitions For the purposes of this document, the terms and definitions given in !EN 1034-1:2000+A1:2010“, EN ISO 12100

45、-1:2003, and the following terms and definitions apply: 3.1 calender machine using two or more adjacent rolls for glazing, smoothing, calibrating or embossing of paper, including the winding unit and unwinding unit if fitted, see 3.2 3.2 off-line calender calender with winding and unwinding unit. An

46、 example is illustrated in Figure 1 3.3 on-line calender calender integrated into a paper making or coating machine. An example is illustrated in Figure 2 3.4 sheet calender calender used for glazing individual sheets of paper 3.5 lifting platform lifting device integrated into a calender for people

47、 to carry out specific tasks, e.g. web threading, cleaning, maintenance. Often two lifting platforms are provided on the roll stack BS EN 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 8 NOTE Safety devices are not shown. Key 1 Unwinding unit 2 Lifting appliance 3 Roll stack 4 Lifting platform 5 Shel

48、l storage 6 Winding unit Figure 1 Off-line calender (example) BS EN 1034-6:2005+A1:2009EN 1034-6:2005+A1:2009 (E) 9 NOTE: Safety devices are not shown. Key 1 Doctor 2 First nip 3 Doctor 4 Second nip Figure 2 On-line calender (example) 4 List of hazards This clause contains all the significant hazards, as far as they are dealt with in this standard, which are identified by risk assessment in accordance with EN 1050 as significant for this type of machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer