EN 1094-1-2008 en Insulating refractory products - Part 1 Terminology classification and methods of test for high temperature insulation wool products《绝缘用耐火产品 第1部分 术语 高温保温棉产品的分类和试验.pdf

1、BS EN1094-1:2008ICS 81.080NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDInsulating refractoryproductsPart 1: Terminology, classification andmethods of test for high temperatureinsulation wool productsThis British Standardwas published under theauthority of the

2、 StandardsPolicy and StrategyCommittee on 31 March2009 BSI 2009ISBN 978 0 580 54773 7Amendments/corrigenda issued since publicationDate CommentsBS EN 1094-1:2008National forewordThis British Standard is the UK implementation of EN 1094-1:2008. Itsupersedes BS EN 1094-1:1997 and BS EN 1094-3:2003 and

3、 DD ENV1094-7:1994 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee RPI/1, Refractory products and materials.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all

4、 the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 1094-1:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1094-1July 2008ICS 81.080 Supersedes EN 1094-1:1997, EN 1094-3:

5、2003, ENV1094-7:1993 English VersionInsulating refractory products - Part 1: Terminology,classification and methods of test for high temperature insulationwool productsProduits rfractaires isolants - Partie 1 : Terminologie,classification et mthodes dessai pour produits base delaine isolante haute t

6、empratureFeuerfeste Erzeugnisse fr Wrmedmmzwecke - Teil 1:Terminologie, Klassifizierung und Prfverfahren frErzeugnisse aus Hochtemperaturwolle zurWrmedmmungThis European Standard was approved by CEN on 25 May 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipul

7、ate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exis

8、ts in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodi

9、es of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPE

10、AN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1094-1:2008: EBS EN 1094-1:2008EN

11、 1094-1:2008 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Classification temperature7 5 Number of test pieces .9 6 Preparation of test pieces.9 7 Test methods9 8 Test report 20 Bibliography 21 BS EN 1094-1:2008EN 1094-1:2008 (E) 3 Foreword This docume

12、nt (EN 1094-1:2008) has been prepared by Technical Committee CEN/TC 187 “Refractory products and materials”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest b

13、y January 2009, and conflicting national standards shall be withdrawn at the latest by January 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such

14、patent rights. This document supersedes EN 1094-1:1997, EN 1094-3:2003 and ENV 1094-7:1993. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repu

15、blic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 1094-1:2008EN 1094-1:2008 (E) 4 1 Scope This

16、European Standard defines terms for those refractory products and materials which are classed as high temperature insulation wools (HTIW). It also establishes the classification of insulating refractory products made from HTIW and specifies methods for determining the thickness, bulk density, resili

17、ence, permanent linear change, tensile strength and moisture and organic matter content of HTIW products. It applies to HTIW bulk wool, blankets, felts, mats, boards, pre-formed shapes and papers, with the exception of products delivered in a wet state. Further test procedures are in development and

18、 will be included once they have been ratified. These include a 3 point bend test for boards, a length weighted fibre diameter measurement technique by Scanning Electron Microscope, shot content measurement (dry and wet methods) and thermal conductivity measurement. There is a shot content method de

19、scribed in ISO 10635 and there is a thermal conductivity technique described in ASTM C201. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest editio

20、n of the referenced document (including any amendments) applies. EN 1094 (all parts), Insulating refractory products EN ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring sys

21、tem (ISO 7500-1:2004) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 General terms and definitions 3.1.1 high temperature insulation wool HTIW man-made mineral wool suitable for use as heat-insulating materials above a temperature of 600C an

22、d divided into amorphous alkaline earth silicate wools (AES), aluminosilicate wools (ASW) and the polycrystalline wools (PCW) with a classification temperature greater than 1 000 C 3.1.2 wool non-directional agglomeration of fibres with varying diameter and length distributions 3.1.3 fibre particles

23、 with a length to diameter proportion of L/D 3:1 3.1.4 AES-wool amorphous wools with a typical composition range as given in Table 1 BS EN 1094-1:2008EN 1094-1:2008 (E) 5 Table 1 Typical Composition range of AES-wool Component Percentage by mass CaO + MgO 18 to 43 SiO250 to 82 Al2O3+ TiO2+ ZrO248ZrO

24、220Other oxides 1250 C from ambient temperature up to 1200 C between 5 and 10 C/min from 1200 C to 50 C below the test temperature between 2 and 5 C/min for the last 50 C between 1 and 2 C/ min 7.4.4.3 Measurement of the test pieces after the test Allow test pieces to cool in the furnace until it is

25、 practical to remove them without damage and then allow them to cool further to room temperature, then measure the distances between markers as previously. BS EN 1094-1:2008EN 1094-1:2008 (E) 17 7.4.5 Calculation and expression of the results For each test piece, calculate the permanent linear chang

26、e as the mean of two values measured in two different directions, expressed as a percentage of the initial length measured between the platinum wire markers. Express the test result as the mean of the values recorded for each direction on each of the three test pieces. 7.4.6 Test report Prepare a te

27、st report in accordance with clause 8, including the bulk density, the measuring device, the heating rate, with the test result in each direction and the mean for each test piece. 7.5 Determination of the tensile strength 7.5.1 Principle A test piece of prescribed dimensions is cut from the product

28、or the item, and the tensile strength determined by causing rupture of the test piece at room temperature. 7.5.2 Apparatus 7.5.2.1 Tensile testing machine, provided with two pairs of jaws allowing the clamping of the test piece over a 75 mm x 40 mm area. This device shall be capable of straining the

29、 test piece in tension at a constant cross head speed and shall be Class 2 as defined by EN ISO 7500-1. 7.5.3 Test pieces Cut at least five test pieces (230 5) mm x (75 2) mm x (measured thickness). As far as possible, take test pieces at random along the longitudinal axis of the product. It is pref

30、erable that the longest dimension of the test piece (230 mm) is parallel with the manufacturing direction of the product. NOTE By agreement between parties, and for supplementary tests, test pieces can be taken perpendicular to the manufacturing direction. Dry test pieces at (110 5) C, then cool the

31、m to room temperature in a desiccator and carry out testing immediately on removal. 7.5.4 Procedure Measure the thickness of the test piece in the area to be strained in accordance with subclause 7.1, using the dial gauge comparator method and the width using a ruler accurate to 1 mm. Clamp the test

32、 piece at both ends so that a surface area of approximately (75 x 40) mm is held in the jaws of the testing machine. The rate of the tensile stress shall be variable so that the piece deformation occurs at a constant speed of 100 mm/min during the whole test. Apply the stress parallel with the manuf

33、acturing direction of the product. In the calculation, reject values from tests where parting occurred closer to the jaws than to the centre. In this case, cut new test pieces For the calculation of the results, use the maximum load recorded in the course of a test resulting in the parting of the te

34、st piece. BS EN 1094-1:2008EN 1094-1:2008 (E) 18 7.5.5 Calculation and expression of the results Calculate the tensile strength, R(m), in Pa, using the equation ()tWFmR= where F is the maximum parting force, in N; W is the width of the active part of the test piece, in m; t is the measured thickness

35、 of the test piece, in m, as measured in subclause 7.1. Express the test result as the mean of those determinations together with the bulk density of the product determined in accordance with subclause 7.2. 7.5.6 Test report Prepare a test report in accordance with Clause 8, including the direction

36、of taking out test pieces, the type of tensile testing machine, the bulk density of the product, and the mean of five determinations carried out on five test pieces. 7.6 Determination of moisture and organic matter content 7.6.1 General Because of its relatively high surface area, HTIWs are suscepti

37、ble to moisture pick-up after manufacture and especially during storage. Often it is necessary to know if the product has adsorbed water. Additionally organic binders are used in many of the articles manufactured with HTIWs and it is often necessary to measure the content of these binders. 7.6.2 Pri

38、nciple Moisture and organic contents are measured by weight loss of the sample at temperatures suitable to remove the water or organic material. 7.6.3 Apparatus 7.6.3.1 Balance, capable of weighing to the nearest 0,001 g. 7.6.3.2 Silica dish, or other suitable container. 7.6.3.3 Ventilated oven, cap

39、able of maintaining (110 5) C. 7.6.3.4 Desiccator. 7.6.3.5 Muffle furnace, capable of heating test pieces to (650 10) C. BS EN 1094-1:2008EN 1094-1:2008 (E) 19 7.6.4 Procedure 7.6.4.1 Moisture content Use three test pieces. Weigh not less than 10 g of the sample to 0,001 g, (M1) and place in a tared

40、 dry dish. Dry in the ventilated oven for not less than 1 hour, cool in the desiccator and reweigh (M2). 7.6.4.2 Organic content Dry sample as described above to obtain dried weight (M2). Heat the sample in a muffle furnace at (650 10) C for not less than 1 hour. Furnace should be at temperature and

41、 sample should be removed from furnace whilst still at 650C. Initially cool, for example on a heat-resisting mat, and when sufficiently cool, transfer to a desiccator. When cool, reweigh (M3). 7.6.5 Calculation and expression of result Calculate the moisture content (Mm), expressed as a percentage o

42、f the original sample mass, using the equation: 100xMMMM121m= where M1is the initial mass of the sample, in g; M2is the mass of the sample after drying, in g. Calculate the total organic matter content (Mo), expressed as a percentage of the dry sample mass, using the following equation: 100xMMMM232o

43、= where M2is the mass of the sample after drying, in g; M3is the mass of the sample after heating, in g. 7.6.6 Test report Prepare a test report in accordance with Clause 8, including the individual results and their mean. BS EN 1094-1:2008EN 1094-1:2008 (E) 20 8 Test report The test reports shall c

44、ontain the following: a) all information necessary for identification of the sample tested; b) reference to this European Standard (EN 1094:2008); c) designation of the product tested, in accordance with EN 1094; d) specific information given for each of the methods used; e) results of the test(s),

45、including results of the individual determinations and their mean(s), calculated as specified in Clause 6; f) name of the testing establishment; g) number of items tested; h) the number of test pieces per item; i) any deviations from the procedure(s) specified; j) any unusual features (anomalies) ob

46、served during the test; k) date of the test. BS EN 1094-1:2008EN 1094-1:2008 (E) 21 Bibliography 1 ISO 565 Test sieves - Metal wire cloth, perforated metal plate and electroformed sheet - Nominal sizes of openings 2 EN 1402-1, Unshaped refractory products - Part 1: Introduction and classification 3

47、ISO 10635:1999, Refractory Products. Methods of Test for Ceramic Fibre Products 4 ASTM C201, Standard Test Method for Thermal Conductivity of Refractories BS EN1094-1:2008BSI GroupHeadquarters 389Chiswick High Road,London, W4 4AL, UKTel +44 (0)20 8996 9001Fax +44 (0)20 8996 - British Standards Inst

48、itutionBSI is the independent national body responsible for preparing BritishStandards. It presents the UK view on standards in Europe and at theinternational level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by amendment or revision. Users of BritishStandards should

49、make sure that they possess the latest amendments oreditions.It is the constant aim of BSI to improve the quality of our products and services.We would be grateful if anyone finding an inaccuracy or ambiguity while usingthis British Standard would inform the Secretary of the technical committeeresponsible, the identity of which can be found on the inside front cover. Tel:+44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which e