1、BRITISH STANDARD BS EN 12012-3:2001 Rubber and plastics machines Size reduction machines Part 3: Safety requirements for shredders ICS 83.200 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW +A1:2008BS EN 12012-3:2001 This British Standard published under the authority of the S
2、tandards Committee and comes into effect on 15 June 2001 BSI 2009 National foreword Amendments/corrigenda issued since publication +A1:2008 This British Standard is the UK implementation of EN 12012-3:2001+A1:2008. It supersedes BS EN 12012-3:2001 which is withdrawn. The start and finish of text int
3、roduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by a b. The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguar
4、ding of machinery, to Subcommittee MCE/3/2, Rubber and plastics machines Safety. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for it
5、s correct application. Compliance with a British Standard cannot confer immunity from legal obligations. ISBN 978 0 580 61057 8 Date Comments 31 May 2009 Implementation of CEN amendment A1:2003was EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12012-3:2001+A1 September 2008 ICS 83.200 Supersed
6、es EN 12012-3:2001 English Version Plastics and rubber machines - Size reduction machines - Part 3: Safety requirements for shredders Machines pour les matires plastiques et le caoutchouc - Machines fragmenter - Partie 3: Prescriptions de scurit relatives aux dchiqueteurs Kunststoff- und Gummimaschi
7、nen - Zerkleinerungsmaschinen - Teil 3: Sicherheitsanforderungen fr Walzenzerkleinerer This European Standard was approved by CEN on 18 January 2001 and includes Amendment 1 approved by CEN on 8 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
8、conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in
9、 three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies
10、 of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROP
11、EAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12012-3:2001+A1:2008: EEN 1
12、2012-3:2001+A1:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definitions .6 4 List of significant hazards 8 5 Safety requirements and/or protective measures8 6 Verification of conformity with the safety requirements and/or protective measures.12 7
13、Information for use 14 Annex A (normative) Measurement and declaration of noise emission values .16 Annex ZA (informative) ! ! ! !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ “ “ “.20 Annex ZB (informative) ! ! ! !Relationship between this Euro
14、pean Standard and the Essential Requirements of EU Directive 2006/42/EC“ “ “ “.21 BS EN 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 3 Foreword This document (EN 12012-3:2001+A1:2008) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines“, the secretariat of which is h
15、eld by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, ap
16、proved by CEN on 2008-06-08. The main changes compared to the previous version are: modification of the main element of the title editorial modification of Annex ZA addition of Annex ZB editorial changes of EN 292-1:1991 to EN ISO 12100-1:2003 and of EN 292-2:1991 to EN ISO 12100- 2:2003 in the foll
17、owing clauses and sub-clauses: 2, 5, 7.1.1, Annex A, A.3.1 minor changes of Foreword, sub-clause 7.2, second and third indents, Annex A, A.7, third indent. This document supersedes EN 12012-3:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “ T
18、his European standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directives. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this d
19、ocument.“ This is the third in a series of standards on the safety of size reduction machines. Part 1 deals with blade granulators; Part 2 deals with strand pelletisers. Annex A is normative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following cou
20、ntries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Sp
21、ain, Sweden, Switzerland and United Kingdom. BS EN 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 4 Introduction This document is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope o
22、f this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions o
23、f this type C standard. 1 Scope This standard specifies the essential safety requirements applicable to the design and construction of shredders used for plastic and rubber. The machine begins with the outer edge of the feed hopper and ends with the discharge area. This standard does not deal with e
24、quipment for feeding material or discharging shredded material. This standard does not deal with safety measures to reduce the risk from ignition of flammable residues in material to be shredded This standard does not deal with requirements for local exhaust ventilation systems. Only the significant
25、 hazards listed in clause 4 and dealt with in clause 5 are subject to this standard. NOTE Directive 94/9/EC concerning equipment and protective systems intended for use in potentially explosive atmospheres can be applicable to the type of machine or equipment covered by this European Standard. The p
26、resent standard does not necessarily comply with Directive 94/9/EC. Additional safety requirements in a future revision of this standard may be necessary to satisfy Directive 94/9/EC. This standard applies to machines which are manufactured after the date of approval of this standard by CEN. 2 Norma
27、tive references This European standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references subsequent amendments to or revisions of a
28、ny of these publications apply to this European standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). !deleted text“ EN 294:1992, Safety of Machinery - Safety distances to prevent dange
29、r zones being reached by the upper limbs EN 418:1992, Safety of Machinery - Emergency stop equipment, functional aspects Principles for design EN 626-1:1994, Safety of Machinery - Reduction of risk to health from hazardous substances emitted by machinery Part 1: Principles and specifications for mac
30、hinery manufacturers BS EN 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 5 EN 953:1997, Safety of Machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of Machinery - Safety related parts of control systems - Part 1: General pri
31、nciples for design EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery - Prevention of unexpected start-up EN 1070, Safety of machinery - Terminology EN 1088:1995, Safety of Machinery - In
32、terlocking devices associated with guards - Principles for design and selection EN 50014, Electrical apparatus for potentially explosive atmospheres General requirements EN 50015, Electrical apparatus for potentially explosive atmospheres - Oil-immersion “o“ EN 50016, Electrical apparatus for potent
33、ially explosive atmospheres - Pressurised apparatus “p“ EN 50017, Electrical apparatus for potentially explosive atmospheres - Powder filling “q“ EN 50018, Electrical apparatus for potentially explosive atmospheres - Flameproof enclosures “d“ EN 50019, Electrical apparatus for potentially explosive
34、atmospheres - Increased safety “e“ EN 50020, Electrical apparatus for potentially explosive atmospheres - Intrinsic safety “i“ EN 60204-1:1997, Safety of Machinery - Electrical equipment of machines - Part 1: General requirements (IEC 60204-1:1997) EN 60529:1991, Degrees of protection provided by en
35、closures (IP Code) (IEC 60529:1989) EN ISO 3741:1999, Acoustics -Determination of sound power levels of noise sources using sound pressure - Precision methods for reverberation rooms (ISO 3741:1999) EN ISO 3743-1:1995, Acoustics - Determination of sound power levels of noise sources - Engineering me
36、thods for small movable sources in reverberant fields - Part 1: Comparison method for hard-walled test rooms (ISO 3743:1994) EN ISO 3743-2:1996, Acoustics - Determination of sound power levels of noise sources using sound pressure - Engineering methods for small movable sources in reverberant fields
37、 - Part 2: Methods for special reverberation test rooms (ISO 3743-2:1994) EN ISO 3744:1995, Acoustics - Determination of sound power levels of noise sources using sound pressure - Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 3746:1995, Acoustics - De
38、termination of sound power levels of noise sources using sound pressure - Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) EN ISO 3747:2000, Acoustics - Determination of sound power levels of noise sources using sound pressure comparison method for use in
39、-situ (ISO 3747:2000) EN ISO 4871:1996, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) BS EN 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 6 EN ISO 9614-1:1995, Acoustics - Determination of sound power levels of noise sources using soun
40、d intensity - Part 1: Measurement at discrete points (ISO 9614-1:1993) EN ISO 9614-2:1996, Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning (ISO 9614-2:1996) EN ISO 11201:1995, Acoustics - Noise emitted by machinery and equipmen
41、t - Measurement of emission sound pressure levels at the work station and at other specified positions - Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11202:1995, Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pr
42、essure levels at the work station and at other specified positions - Survey method in situ (ISO 11202:1995) EN ISO 11203:1995, Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at the work station and at other specified positions from the sound po
43、wer level (ISO 11203:1995) EN ISO 11204:1995, Acoustics - Noise emitted by machinery and equipment - Measurement of emission sound pressure levels at the work station and at other specified positions - Method requiring environmental corrections (ISO 11204:1995) EN ISO 11688-1:1998, Acoustics - Recom
44、mended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995) !EN ISO 12100-1:2003, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology (ISO 12100-1:2003)“ !EN ISO 12100-2:2003, Safety of machiner
45、y - Basic concepts, general principles for design - Part 2: Technical principles (ISO 12100-2:2003)“ ISO 3745:1977, Acoustics - Determination of sound power levels of noise sources - Precision methods for anechoic and semi-anechoic rooms 3 Terms and definitions For the purposes of this document, the
46、 terms and definitions given in EN 1070 and the following terms and definitions apply: 3.1 shredder machine with one or more low speed rotating shafts on which cutting tools are fitted which shred the material between the tools on the revolving shaft(s) or between the tools on one shaft and a statio
47、nary cutting tool 3.2 shredding chamber part of the machine where shredding takes place 3.3 rotor one or more rotating devices including the shaft(s), tools and/or cutting tools inside the shredding chamber 3.4 stationary cutting tool single or multiple tools fixed inside the shredding chamber BS EN
48、 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 7 3.5 feeding device part of the machine used for feeding the material into the shredding chamber. The feeding device can be fixed, e.g. a hopper or similar device, or moveable, e.g. a conveyor belt(s) 3.6 feeding area area of the machine where the fe
49、eding of material takes place 3.7 discharge area area where the cut material leaves the shredding chamber 3.8 working level surface on which the person who feeds the machine stands 1 Grab 1 Fixed guard 1 Feeding area 2 Protective flap 2 Shredding chamber 3 Conveyor belt 3 Discharge area Figure 1a Figure 1b Figure 1c Figure 1 Examples of shredders BS EN 12012-3:2001+A1:2008EN 12012-3:2001+A1:2008 (E) 8 4 List of significant hazards 4.1 Mechanical hazards 4.1.1 Shredding chamber ejection of parts of the machine or materials through the chamber
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