1、BSI Standards PublicationBS EN 12041:2014Food processing machinery Moulders Safety andhygiene requirementsBS EN 12041:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 12041:2014. Itsupersedes BS EN 12041:2000+A1:2009 which is withdrawn.The UK participation i
2、n its preparation was entrusted to TechnicalCommittee MCE/3/5, Food industry machines.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its
3、 correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 76460 8ICS 67.260Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strate
4、gy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedBS EN 12041:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12041 November 2014 ICS 67.260 Supersedes EN 12041:2000+A1:2009English Version Food processing machinery - Moulders - Safety and hygiene requirem
5、ents Machines pour les produits alimentaires - Faonneuses - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Langwirkmaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 13 September 2014. CEN members are bound to comply with the CEN/C
6、ENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centr
7、e or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the
8、official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla
9、nds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights
10、 of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12041:2014 EBS EN 12041:2014EN 12041:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Term, definition and description 7 3.1 Terms and definitions .7 3.2 Des
11、cription .8 3.2.1 General 8 3.2.2 Type 1: Moulder with manual feeding by gravity .8 3.2.3 Type 2: Compact moulder without elongating system and with feeding by belt 9 3.2.4 Type 3: Moulder with elongating system and with feeding by belt . 10 4 List of significant hazards . 10 5 Safety and hygiene re
12、quirements and/or measures . 13 5.1 General . 13 5.2 Mechanical hazards 13 5.2.1 General . 13 5.2.2 Zone 1: Feeding area 14 5.2.3 Zone 2 Drive mechanism 19 5.2.4 Zone 3 Input and output devices (hazardous inrunning nips) 19 5.2.5 Flour duster . 20 5.2.6 Loss of stability . 20 5.3 Electrical hazards
13、. 20 5.3.1 General . 20 5.3.2 Safety requirements related to electromagnetic phenomena 21 5.3.3 Protection against electric shock . 21 5.3.4 Power circuits . 21 5.3.5 Protection against earth faults in control circuits . 21 5.4 Motor enclosures 21 5.5 Emergency stop 21 5.6 Noise reduction . 21 5.7 P
14、rotection against dust emission . 21 5.8 Hygiene requirements 22 5.9 Ergonomic principles . 24 6 Verification of safety and hygiene requirements and/or measures 24 7 Information for use . 25 7.1 General . 25 7.2 Signals and warning . 25 7.3 Instruction handbook . 26 7.4 Marking 27 Annex A (normative
15、) Noise test code Grade 2 of accuracy 29 A.1 Installation and mounting conditions . 29 A.2 Operating conditions 29 A.3 Emission sound pressure level determination 29 BS EN 12041:2014EN 12041:2014 (E) 3 A.4 Measurement uncertainties 29 A.5 Information to be recorded . 30 A.6 Information to be reporte
16、d . 30 A.7 Declaration and verification of noise emission values . 30 Annex B (normative) Principles of design to ensure the cleanability of moulders . 32 B.1 Definitions 32 B.2 Materials of construction 32 B.3 Design . 33 Annex ZA (informative) Relationship between this European Standard and the Es
17、sential Requirements of EU Directive 2006/42/EC 50 Bibliography 51 BS EN 12041:2014EN 12041:2014 (E) 4 Foreword This document (EN 12041:2014) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This Europ
18、ean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2015 and conflicting national standards shall be withdrawn at the latest by May 2015. Attention is drawn to the possibility that some of the elements of t
19、his document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12041:2000+A1:2009. This document has been prepared under a Mandate given to CEN by the Commission of the European Commission
20、and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard. Significant changes: The significant changes with respect to the previous edition EN 12041:200
21、0+A1:2009 are listed below: normative references updated; addition of 3 new definitions: flattening, rolling and elongating; more detailed and clearer description of the moulders Type 2 and Type 3; increase of the safety distances; clauses/subclauses technically updated: 5.2.2 (zone 1 feeding area),
22、 5.2.4 (zone 4 input and output devices), 5.3.2 (electromagnetic phenomena), 5.9 (ergonomic principles), Clause 6 (verifications), Clause 7 (information for use), Annex A (noise test code) and Annex B (principles of design); new subclauses: 5.2.5 (flour duster), 5.7 (protection against dust emission
23、) and 7.1 (signals and warning); addition of the emergency stop: 5.5. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark
24、, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12041:2014E
25、N 12041:2014 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are differe
26、nt from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 12041:2014EN 12041:2014 (E) 6 1 Scope
27、1.1 This European Standard applies to the design and manufacture of moulders of the types described from 3.2.1 to 3.2.4 and illustrated in Figure 1 to Figure 3. These moulders are used separately or in a line in the food industry and shops (pastry-making, bakeries, confectionery, etc.) for flattenin
28、g, rolling and, but not necessarily, elongating pieces of dough. These machines can be fed by hand or mechanically. This document deals with all significant hazards, hazardous situations and events relevant to the transport, installation, adjustment, operation, cleaning, maintenance, dismantling, di
29、sassembling and scrapping of moulders, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). 1.2 This European Standard does not deal with: designs of moulder other than those described from 3.2.1 to 3.2.4; experimental and
30、 testing machines under development by the manufacturer; domestics appliances; bagel machines; additional hazards generated when the machine is used in a line; dough and pastry brakes (see EN 1674). 1.3 This document is not applicable to machines which are manufactured before its date of publication
31、 as a European standard. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docu
32、ment (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 619:2002+A1:2010, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads EN
33、 894-4:2010, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 4: Location and arrangement of displays and control actuators EN 1672-2:2005+A1:2009, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of machin
34、ery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529) BS EN 12041:2014EN 12041:2014 (E) 7 EN 61000-6-1, Electromagnetic compatibility (EMC) Part 6-1: Generic standards Immunity for r
35、esidential, commercial and light-industrial environments (IEC 61000-6-1) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1) EN ISO 3744:2010, Acoustics Determination of sound power levels and sound energy leve
36、ls of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4287, Geometrical product specifications (GPS) Surface texture: Profile method Terms, definitions and surface texture parameters (ISO 4287) EN ISO 4871:2009, Acou
37、stics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field
38、 over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General pri
39、nciples for design (ISO 13849-1) EN ISO 13850, Safety of machinery Emergency stop Principles for design (ISO 13850) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14119:2013, Safety of machinery Interlock
40、ing devices associated with guards Principles for design and selection (ISO 14119:2013) 3 Term, definition and description 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following apply. 3.1.1 flattening transformation of the
41、 lump of dough into a flat piece, the shape of which depends on the form of the lump; for instance a pre-rounded lump can be transformed into a round or oval shape disc 3.1.2 rolling transformation of the flattened dough lump into a short cylindrical shape 3.1.3 elongating transformation of a short
42、cylindrical shape of dough into a long cylindrical shape BS EN 12041:2014EN 12041:2014 (E) 8 3.2 Description 3.2.1 General Machines may be manually or automatically fed (for example by discharge conveyor from the intermediate prover, see Figure 1). Dough pieces are flattened between at least two cyl
43、inders (2), rolled between at least two surfaces (e.g. two moving belts, or one belt and a fixed plate, or one belt and a fixed band) (3), and, but not necessarily, elongated (4) in the same way (see Figure 1). Discharge may be manual or by conveyor. The machine can be equipped with a flour duster.
44、Key 1 feeding (by belt) 2 flattening 3 rolling 4 elongating 5 discharge Figure 1 General principle 3.2.2 Type 1: Moulder with manual feeding by gravity These machines are used mainly to produce long bread with soft dough (e.g. French baguette) (see Figure 2 and Figure 4). NOTE Product quality depend
45、s on careful handling of the dough and in particular on manual introduction of the dough without any excessive drop. BS EN 12041:2014EN 12041:2014 (E) 9 Key 1 feeding 2 flattening 3 feed chute Figure 2 Feeding by gravity 3.2.3 Type 2: Compact moulder without elongating system and with feeding by bel
46、t These machines without a specific elongating action are used mainly to produce rolled bread with soft or hard dough. The piece of dough is manually placed on the inlet conveyor belt (see Figure 2 and Figure 11) or can pass onto it by gravity, transfer, etc., from other machines (conveyor belts, in
47、termediate provers, etc.), at different angles from the axes of cylinders in order to obtain several shapes of bread (e.g. banana, mantovane, barillini, bocconcini, etc.). NOTE The flattened piece of dough is rolled by two counter-rotating belts, which are placed one over the other, divergent toward
48、s the outlet and with different linear speeds. When the rolled piece of dough comes out from the above said rolling belts, it passes to a rigid plate, which can be under the infeed belt or at the opposite side or at both sides (see the example shown in Figure 11), or to a conveyor belt (like the “di
49、scharge belt” (5) in Figure 1), different from the belts which carry out the dough rolling action. BS EN 12041:2014EN 12041:2014 (E) 10 Key 1 feeding 2 flattening Figure 3 Feeding by belt 3.2.4 Type 3: Moulder with elongating system and with feeding by belt These machines are mainly suitable for producing large rolled bread (long loaves) laminating, rolling and elongating pieces of (usually) soft dough. The piece of dough is placed on the inlet conveyor belt (see Figure 3
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