1、BRITISH STANDARDBS EN12079-2:2006Offshore containers and associated lifting sets Part 2: Lifting sets Design, manufacture and markingThe European Standard EN 12079-2:2006 has the status of a British StandardICS 55.180.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44
2、g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 12079-2:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2006 BSI 2006ISBN 0 580 48822 5National foreword
3、This British Standard is the official English language version of EN 12079-2:2006.The UK participation in its preparation was entrusted to Technical Committee TW/1, Freight containers and swap bodies, which has the responsibility to: A list of organizations represented on this committee can be obtai
4、ned on request to its secretary.Cross-referencesThe British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of
5、the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid en
6、quirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK.Summary of pagesThis documen
7、t comprises a front cover, an inside front cover, the EN title page, pages 2 to 14, an inside back cover and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EU
8、ROPENNEEUROPISCHE NORMEN 12079-2April 2006ICS 55.180.10English VersionOffshore containers and associated lifting sets - Part 2: Liftingsets - Design, manufacture and markingConteneurs pour utilisation en mer et dispositifs de levageassocis - Partie 2: Dispositifs de levage - Conception,construction
9、et marquageOffshore-Container und zugehrige Anschlaggarnituren -Teil 2: Anschlaggarnituren - Auslegung, Herstellung undKennzeichnungThis European Standard was approved by CEN on 9 March 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for
10、giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official vers
11、ions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyp
12、rus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT
13、 EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 12079-2:2006: EEN 12079-2:2006 (E) 2 Contents Page Foreword. 3 1 Scope
14、 4 2 Normative references . 4 3 Terms and definitions. 4 4 Symbols . 5 5 Technical requirements 5 5.1 General requirements. 5 5.2 Dimensions and strength of lifting Sets. 6 5.3 Chain slings. 6 5.4 Wire rope slings 6 5.5 Shackles. 7 5.6 Materials. 7 5.6.1 Impact Testing. 7 5.6.2 Welding 7 5.6.3 Mater
15、ials used in wire rope slings 7 5.6.4 Galvanising 7 5.6.5 Material certificates. 7 6 Certification . 8 6.1 Preparation of certificates 8 6.2 Single component certificates. 8 6.3 Sling certificates . 8 7 Marking 9 Annex A (normative) Determination of working load limit (WLL min) of the lifting set. 1
16、0 Annex B (informative) Example of identification tag for chain slings. 12 Bibliography . 14 EN 12079-2:2006 (E) 3 Foreword This document (EN 12079-2:2006) has been prepared by Technical Committee CEN/TC 280 “Offshore containers and associated lifting sets”, the secretariat of which is held by BSI.
17、This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2006, and conflicting national standards shall be withdrawn at the latest by October 2006. EN 12079-1:2006 and EN 12079-3:2006 supersede EN
18、12079:1999. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy
19、, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 12079-2:2006 (E) 4 1 Scope This part of EN 12079 specifies requirements for lifting sets for use with containers in offshore service. Other pa
20、rts of the standard are: EN 12079-1, Offshore containers and associated lifting sets - Part 1: Offshore container - Design, manufacture and marking EN 12079-3, Offshore containers and associated lifting sets - Part 3: Periodic inspection, examination and testing 2 Normative references The following
21、referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 818-4:1996, Short link chain for lifting purposes S
22、afety Part 4 Chain slings Grade 8 EN 1677-1, Components for slings Safety Part 1: Forged steel components, Grade 8 EN 10045-1, Metallic materials - Charpy impact test - Part 1: Test method EN 10204, Metallic products - Types of inspection documents EN 13414-1, Steel wire rope slings - Safety - Part
23、1: Slings for general lifting service EN 13889, Forged steel shackles for general lifting purposes - Dee shackles and bow shackles - Grade 6 Safety EN ISO 15613, Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 156
24、13:2004) 3 Terms and definitions For the purposes of this European Standard, the following terms and definitions apply: 3.1 lifting set items of integrated lifting equipment used to connect the offshore container to the lifting appliance. This can comprise one or multi leg slings (with or without a
25、top leg) and shackles, whether assembly secured or not. EN 12079-2:2006 (E) 5 3.2 assembly secured shackle A shackle fitted to a sling leg and secured by a seal or similar device, so as to signal unambiguously, whether or not the shackle has been exchanged 4 Symbols R the rating i.e. the maximum gro
26、ss mass of the container including permanent equipment and its cargo, in kg but excluding the lifting set; T the tare mass i.e. the mass of an empty container including any permanent equipment but excluding cargo and lifting set in kg; P the payload i.e. the maximum permissible mass of cargo which m
27、ay be safely transported by the container, in kg; NOTE 1 P = R - T NOTE 2 R, T and P are, by definition in units of mass, kilograms (kg). Where design requirements are based on the gravitational forces derived from these values, those forces are indicated thus: Rg, Tg and Pg the units of which are i
28、n newtons or multiples thereof. TDthe design air temperature, i.e. a minimum reference temperature used for the selection of steel grades used in offshore containers and equipment expressed in degrees centigrade; S mass of the lifting set, in kg 5 Technical requirements 5.1 General requirements 5.1.
29、1 Slings shall be rated for their intended angle of use. In all cases four leg slings shall be rated as for three leg slings. In no case shall a sling be rated for an angle of the sling leg to the vertical in excess of 45 NOTE For specific angles less than 45 the sling may be rated at the WLL accord
30、ing to the particular angle of the legs to the vertical. This should be calculated by the formula: For two leg slings used at an angle to the vertical, the working load limit should be given by the formula WLL = 2 x WLL for a single leg x cos . For four leg slings used at an angle of any leg to the
31、vertical, the working load limit shall be given by the formula WLL = 3 x WLL for a single leg x cos . For chain slings this is in accordance with the alternative method of rating in EN 818-4:1996, Annex A. 5.1.2 Where two 2-leg slings are selected to function as a 4-leg sling, they shall be calculat
32、ed as for a 4-leg sling. 5.1.3 Hinge type coupling components shall not be used. NOTE This restriction is to avoid the possibility of the coupling seizing in the folded position due to corrosion and subsequently failing when forced straight under load. EN 12079-2:2006 (E) 6 5.2 Dimensions and streng
33、th of lifting Sets 5.2.1 To allow for the dynamic amplification that will be experienced in offshore lifting in adverse weather and sea states, the working load limit of the lifting sets for offshore containers shall be determined using Annex A. Except for containers with ratings below 2000 kg, the
34、container rating R shall be multiplied by an enhancement factor to give the WLL min of the lifting set. For intermediate container ratings the working load limit values shall be interpolated. 5.2.2 The minimum working load limit (WLL min) from Annex A shall be used for determination of the nominal s
35、ize of the lifting set. NOTE It is recommended that the master link to be attached to the crane hook shall have minimum dimensions 270 mm x 140 mm, internal. 5.2.3 The minimum working load limit of each shackle (WLLs) shall be calculated as given in Table 1. Table 1 Required minimum shackle working
36、load limit (WLLs) Required minimum shackle working load limit (WLLs) 4 leg sling 2 leg sling Single leg sling WLL min / (3 x cos ) WLL min / (2 x cos ) WLL min where is the angle of the sling leg from the vertical and WLL min is the minimum WLL determined from Annex A 5.2.4 The lifting set shall be
37、of sufficient length to allow easy handling by operators. The top link or master link shall be able to reach down to a height of no more than 1.3m above the container bottom when the sling hangs over the long side of the container. 5.3 Chain slings 5.3.1 Chain slings shall meet all requirements of E
38、N 818-4. 5.4 Wire rope slings 5.4.1 Wire rope slings shall meet all requirements of EN 13414-1 with restrictions as applied in 5.4.2 and 5.4.3. 5.4.2 Wire rope shall be 6-stranded and of one of type 6 x 19 or 6 x 36. 5.4.3 The termination of wire rope shall be a ferrule secured thimble. NOTE As an a
39、id to in service inspection, ferrules which permit the tail end of the rope to be visible are recommended. 5.4.4 Wire rope grade 1770 or 1960 shall be used. The working load limit shall be calculated on the basis of the actual rope grade used. NOTE This also applies when slings are rated and marked
40、in accordance with the note in 5.1.1 EN 12079-2:2006 (E) 7 5.5 Shackles 5.5.1 Shackles shall meet all requirements of EN 13889 or EN 1677-1 with the additional requirement that the tolerance on the nominal diameter of the shackle pin shall be 0 + 3 %. 5.5.2 Shackles shall be restricted to: bolt type
41、 pin with hexagon head, hexagon nut and split cotter pin; 5.6 Materials 5.6.1 Impact Testing Steels shall be impact tested by the Charpy impact (V-notch) method in accordance with EN 10045-1. The impact test temperature shall be equal to the design air temperature TD and the minimum average impact e
42、nergy shall be 42 J. However, for welded components (chains, links, rings) it shall be sufficient only to take impact test samples in the weld with the notch centred in the fusion line. The position of the weld shall be accurately identified by etching with a suitable reagent before cutting the notc
43、hes. The minimum average impact energy of the weld shall be 27 J. Where the cross section of the material to be tested is too small to allow the standard test specimen to be taken (10 x 10 mm), the required energy values shall be reduced as follows: 10 mm x 7.5 mm : 5/6ths of the above value; 10 mm
44、x 5.0 mm : 2/3rds of the above value. NOTE For tests where the size of the test piece is too small (diameter less than 13 mm), tests may be carried out on sample material which shall be of the same specification and heat treatment. 5.6.2 Welding In addition to the requirements of EN 818-4, qualifica
45、tion of the welding process shall be in accordance with EN ISO 15613. 5.6.3 Materials used in wire rope slings Materials in wire ropes, ferrules and thimbles shall be in accordance with applicable standards. 5.6.4 Galvanising Galvanising shall only be carried out under the control of the manufacture
46、r of the component. 5.6.5 Material certificates. The materials used in all components shall be supplied with an inspection certificate to either EN 10204 type 3.1 B or, in the case of materials in ferrules and thimbles, to EN 10204 type 2.2 with content as detailed in Clause 6. EN 12079-2:2006 (E) 8
47、 6 Certification 6.1 Preparation of certificates Certificates provided in support of claims of compliance with the requirements of this European Standard shall be prepared in accordance with EN 10204 and contain the information specified in the relevant product standard, together with that specified
48、 in 6.2 or 6.3 as appropriate. 6.2 Single component certificates Single components used in slings conforming to this European Standard, shall have certificates as specified in 5.6.5, containing the information specified in the relevant product standard together with the following, as a minimum: manu
49、facturers name, mark and contact location; date of issue for the certificate (YYYY-MM-DD); certificate number; description of the component; identification of the relevant product standard; material specification including chemical composition and mechanical properties; results from tests specified in the relevant product standard and this standard; record of the unique identification number or mark carried by the component; manufacturers authorized signature. 6.3 Sling certificates Slings conforming to this E
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