EN 12081-2007 en Railway applications - Axleboxes - Lubricating greases (Incorporates Amendment A1 2010)《轨道交通 轴箱 润滑脂》.pdf

1、BRITISH STANDARDBS EN 12081:2007Railway applications Axleboxes Lubricating greasesICS 45.040; 75.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58

2、+A1:2010National forewordThis British Standard is the UK implementation of EN 12081:2007+A1:2010. It supersedes BS EN 12081:2007 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number o

3、f the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee RAE/3, Railway rolling stock material, to Subcommittee RAE/3/-/2, Rolling bearings and lubricants.A list of organizations represented on

4、this subcommittee can be obtained on request to its secretary.Normative A (mandatory) requirement defined as an expression in the content of a document conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no deviation is permitted CEN/CENELEC Internal Re

5、gulations, Part 3: Rules for the Structure and Drafting of European Standards (PNE-Rules). Informative Information (not mandatory) intended to assist the understanding or use of the document. Informative annexes shall not contain requirements, except as optional requirements. (For example, a test me

6、thod that is optional may contain requirements but there is no need to comply with these requirements to claim compliance with the document.)This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a Br

7、itish Standard cannot confer immunity from legal obligations.BS EN 12081:2007+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2008 BSI 2011Amendments/corrigenda issued since publicationDate Comments 28 February 2011 Implemen

8、tation of CEN amendment A1:2010ISBN 978 0 580 70711 7EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12081:2007+A1 October 2010 ICS 75.100 Supersedes EN 12081:2007English Version Railway applications - Axleboxes - Lubricating greases Applications ferroviaires - Botes dessieux - Graisses pour lu

9、brification Bahnanwendungen - Radsatzlager - Schmierfette This European Standard was approved by CEN on 8 December 2007 and includes Amendment 1 approved by CEN on 14 September 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving t

10、his European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official version

11、s (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, B

12、ulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE

13、FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12081:2007+A1:2010: EEN 12081:2007+A1:2010

14、(E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .64 Restriction of greases .75 Information and requirements to be agreed and documented .75.1 General 75.2 Information to be provided by customer .75.3 Information to be provided by supplier .75.4 R

15、equirements for agreement 76 Quality systems .87 Approval .88 Bearing speed classes 89 Production 89.1 General 89.2 Manufacturing procedure .89.3 Batches .99.4 Traceability .910 Delivery .910.1 Packing .910.2 Marking .911 Storage 9Annex A (normative) Mandatory approval tests . 10Annex B (informative

16、) Conditional approval tests 11Annex C (normative) Approval procedures . 12C.1 General . 12C.2 Complete procedure, Type C . 12C.3 Reduced procedure, Type R 13Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC of the European

17、Parliament and of the Council of 17 June 2008 on the interoperability of the rail system within the Community (Recast)“ 14Bibliography . 16BS EN 12081:2007+A1:2010EN 12081:2007+A1:2010 (E) 3 Foreword This document (EN 12081:2007+A1:2010) has been prepared by Technical Committee CEN/TC 256 “Railway a

18、pplications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2011, and conflicting national standards shall be withdrawn at the latest by April 2011

19、. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-09-14. This document sup

20、ersedes !EN 12081:2007“. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. !This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association, and supports essential require

21、ments of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Europ

22、ean Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Un

23、ited Kingdom. BS EN 12081:2007+A1:2010EN 12081:2007+A1:2010 (E) 4 Introduction This European Standard has been drawn up with the purpose to define the minimum requirements of greases used for the lubrication of rolling bearings in railway axleboxes. The purpose is to ensure a certain performance lev

24、el in the interest of operating safety in international traffic. Performance implies a certain quality level of the vehicle running gear, which every railway undertaking may require, notably by imposing procedures in approval and quality assurance for the supply of axleboxes. Lubricating greases int

25、ended for use in axlebox bearing application need to fulfil the requirements of this European Standard, complying with Table A.1. Additional requirements for high speed or specific bearing types, environment or operating conditions are detailed in Table B.1. This specification has been written so th

26、at it reflects the typical performance of e.g. a NLGI grade 2 simple lithium soap grease, based on a mineral oil with a base oil viscosity of 100 mm2/s at 40 C such as would be found in current use. However, this specification needs to not restrict or limit grease evolution for more demanding applic

27、ations of today and in the future, hence several parameters are left open for agreement. For example, the base oil viscosity can be reduced for high speed applications, and where sealed bearing units are being used the grease grade may need to be lower. BS EN 12081:2007+A1:2010EN 12081:2007+A1:2010

28、(E) 5 1 Scope This European Standard specifies the quality requirements of greases intended for the lubrication of axlebox rolling bearings according to EN 12080, required for reliable operation of trains on European networks. It covers the approval procedure, the method of quality control and quali

29、ty monitoring of the grease. The grease requirements are given for two speed classes. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of

30、the referenced document (including any amendments) applies. EN 12082, Railway applications Axleboxes Performance testing prEN 14865-1, Railway applications Axlebox lubricating greases Part 1: Method to test the ability to lubricate ordinary-speed vehicles with speeds up to 200 km/h and high-speed ve

31、hicles with speeds up to 300 km/hEN 14865-2, Railway applications Axlebox lubricating greases Part 2: Method to test the mechanical stability to cover vehicle speeds up to 200 km/h EN ISO 3104, Petroleum products Transparent and opaque liquids Determination of kinematic viscosity and calculation of

32、dynamic viscosity (ISO 3104:1994) ISO 2137, Petroleum products Lubricating grease and petrolatum Determination of cone penetration ISO 2176, Petroleum products Lubricating grease Determination of dropping point ISO 3733, Petroleum products and bituminous materials Determination of water Distillation

33、 method ISO 11007, Petroleum products and lubricants Determination of rust-prevention characteristics of lubricating greases ISO 13737 Petroleum products and lubricants - Determination of low-temperature cone penetration of lubricating greases BS 2000-1211), Methods of test for petroleum and its pro

34、ducts Determination of oil separation from lubricating grease Pressure filtration method DIN 51777-22), Prfung von Minerall-Kohlenwasserstoffen und Lsungsmitteln Bestimmung des Wassergehaltes, nach Karl Fischer Indirektes Verfahren DIN 51811, Prfung von Schmierstoffen Prfung der Korrosionswirkung vo

35、n Schmierfetten auf Kupfer Kupferstreifenprfung DIN 51817, Prfung von Schmierstoffen Bestimmung der labscheidung aus Schmierfetten unter statischen Bedingungen DIN 51820-1, Prfung von Schmierstoffen Infrarotspektrometrische Analyse von Schmierfetten Aufnahme und Auswertung von Infrarotspektren 1)BS

36、BSI Customer Services, British Standards Institution, 389 Chiswick High Road, London W4 4AL, United Kingdom, Tel.: +44 (0) 20 8996 9001, Fax: +44 (0) 20 8996 7001, E-mail: cservicesbsi-. 2) DIN Beuth Verlag GmbH, 10772 Berlin, Tel.: +49 0 30/26 01-0, Fax: +49 0 30/26 01-12 60. BS EN 12081:2007+A1:20

37、10EN 12081:2007+A1:2010 (E) 6 DIN 53521, Prfung von Kautschuk und Elastomeren Bestimmung des Verhaltens gegen Flssigkeiten, Dmpfe und Gase NF F 19-5023), Matriel roulant ferroviaire Mthode dessais des graisses pour botes dessieux roulements Essai de rsistance aux vibrations et aux chocs sur banc ROP

38、ECS NF F 19-503, Matriel roulant ferroviaire Mthode dessais des graisses pour botes dessieux roulements Essai dynamique de la stabilit loxydation des graisses NF F 19-504, Matriel roulant ferroviaire Mthode dessais des graisses pour botes dessieux roulements Essai daptitude la lubrification sur mach

39、ine R2F NF T60-189, Graisses lubrifiantes Tendance lcoulement des graisses pour moyeux de roues automobiles NF T60-191, Produits ptroliers et graisses lubrifiantes Sparation dhuile au stockage des graisses lubrifiantes Mthode sous pression Conditions statiques ASTM D18314), Standard Test Method for

40、Roll Stability of Lubricating Grease 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 customer railway undertaking, manufacturer or buyer of railway rolling stock or subassemblies, or their representative 3.2 railway undertaking organisation o

41、r its representative, whatever status it has, which is responsible for the registration of rolling stock 3.3 supplier supplier of lubricating greases manufactured under his responsibility 3.4 network infrastructure, on which any railway undertaking can operate rolling stock 3.5 grease semi-solid lub

42、ricant, which consists of a thickener and additives dispersed in a lubricating oil 3.6 grease batch entire content of a single production of grease from a finishing vessel 3)NF Association Franaise de Normalisation (AFNOR), 11 avenue Francis de Pressens, 93571 La Plaine Saint-Denis Cedex, Tel.: +33

43、(0) 1 41 62 80 00, Fax: +33 (0) 1 49 17 90 00. 4)ASTM ASTM International, 100 Barr Habor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA, Tel.: +1 (610) 832-9585, Fax: +1 (610) 832-9555. BS EN 12081:2007+A1:2010EN 12081:2007+A1:2010 (E) 7 4 Restriction of greases Greases, complying with th

44、is European Standard, shall meet European legislation with respect to toxic or harmful substances. 5 Information and requirements to be agreed and documented 5.1 General The following information shall be fully documented by the supplier. The requirements specified throughout this European Standard,

45、 and the following documented requirements, shall be satisfied before a claim of compliance can be made and verified. 5.2 Information to be provided by customer The following information shall be provided and fully documented: relevant application data bearings types, loads, ambient temperatures, sp

46、eed Class a or b (see Clause 8) and intended maintenance plan; level of approval and conditions (see Clause 7 and Annexes A, B and C); additional technical requirements including security data and storage conditions (see Clause 11); required quality system, quality records and traceability (see Clau

47、se 9); conditions for delivery, packaging and marking (see Clause 10). 5.3 Information to be provided by supplier The following information is to be provided by the supplier and shall be fully documented: for the approval, a comprehensive technical data sheet of the grease and the safety data sheet

48、in accordance with European legislation. 5.4 Requirements for agreement The following requirements are to be agreed between the contracting parties, which are specified in the clauses referred to, and shall be fully documented in a specification sheet, which is to be established after the approval of the product with: additional technical requirements; required quality system testing, quality records and traceability (see Clause 9); conditions for delivery, packaging and marking (see Clause 10); results of the approval tests (see Clause 7 and Annexes A, B and C); speed Class, a or b, for