EN 12081-2017 en Railway applications - Axleboxes - Lubricating greases.pdf

1、Railway applications - Axleboxes - Lubricating greasesBS EN 12081:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12081 September 2017 ICS 75.100 Supersedes EN 12081:2007+A1:2010English Version Railway applicat

2、ions - Axleboxes - Lubricating greases Applications ferroviaires - Botes dessieux - Graisses pour lubrification Bahnanwendungen - Radsatzlager - Schmierfette This European Standard was approved by CEN on 19 June 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which st

3、ipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Europea

4、n Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are t

5、he national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Roman

6、ia, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form

7、 and by any means reserved worldwide for CEN national Members. Ref. No. EN 12081:2017 ENational forewordThis British Standard is the UK implementation of EN 12081:2017. It supersedes BS EN 12081:2007+A1:2010, which is withdrawn.The UK participation in its preparation was entrusted to Technical Commi

8、ttee RAE/3/-/2, Railway Applications - Rolling Bearings and Lubricants.The UK committee draws users attention to the distinction between normative and informative elements, as defined in Clause 3 of the CEN/CENELEC Internal Regulations, Part 3.Normative: Requirements conveying criteria to be fulfill

9、ed if compliance with the document is to be claimed and from which no deviation is permitted.Informative: Information intended to assist the understanding or use of the document. Informative annexes do not contain requirements, except as optional requirements, and are not mandatory. For example, a t

10、est method may contain requirements, but there is no need to comply with these requirements to claim compliance with the standard.When speeds in km/h require unit conversion for use in the UK, users are advised to use equivalent values rounded to the nearest whole number. The use of absolute values

11、for converted units should be avoided in these cases. In the following standard, 200 km/h should be taken as equivalent to 125 mph.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisio

12、ns of a contract. Users are responsible for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017ISBN 978 0 580 85435 4ICS 75.100; 45.040Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was publis

13、hed under the authority of the Standards Policy and Strategy Committee on 30 September 2017.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 12081:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12081 September 2017 ICS 75.100 Supersedes EN 12081:2007+A1

14、:2010English Version Railway applications - Axleboxes - Lubricating greases Applications ferroviaires - Botes dessieux - Graisses pour lubrification Bahnanwendungen - Radsatzlager - Schmierfette This European Standard was approved by CEN on 19 June 2017. CEN members are bound to comply with the CEN/

15、CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Cent

16、re or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the

17、 official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherl

18、ands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN A

19、ll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12081:2017 EBS EN 12081:2017EN 12081:2017 (E) 2 Contents Page European foreword . 3 Introduction 4 1 Scope 5 2 Normative references 5 3 Terms and definitions . 6 4 Restriction of greases 7

20、 5 Technical specification 7 5.1 General 7 5.2 Technical specification content . 7 6 Quality systems 8 7 Approval . 8 8 Bearing speed classes 8 9 Production . 8 9.1 General 8 9.2 Manufacturing procedure 8 9.3 Quality batch control . 9 9.4 Traceability . 9 10 Delivery. 9 10.1 Packaging . 9 10.2 Marki

21、ng . 9 11 Storage . 10 Annex A (normative) Approval procedures 11 A.1 General . 11 A.2 Complete procedure, Type C 11 A.3 Reduced procedure, Type R . 12 Annex B (normative) Approval tests 13 Annex C (informative) Mechanical stability of rolling bearing greases under vibration stress . 15 C.1 General

22、. 15 C.2 Description . 15 C.3 Test procedure 15 C.4 Requirements 15 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC aimed to be covered . 17 Bibliography . 19 BS EN 12081:2017EN 12081:2017 (E) 3 European foreword This docum

23、ent (EN 12081:2017) has been prepared by Technical Committee CEN/TC 256 “Railway Applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2018,

24、 and conflicting national standards shall be withdrawn at the latest by March 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Th

25、is document supersedes EN 12081:2007+A1 2010. The main changes compared to the previous edition are the following: Clause 1: revised scope of the standard; Clause 2: revised and updated normative references; Clause 4: added REACH legislation; Clause 8: new definition of speed classes; Clause 9: revi

26、sed for quality batch control and traceability; Clause 10: revised pack marking; Clause 11: revised storage prescriptions; Annex A: revised topic, now Approval Procedure; Annex B: Revised topic, now contains requirements for initial grease approval and quality batch control in Table B.1; Annex C (in

27、formative): added. This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, wh

28、ich is an integral part of this document According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yu

29、goslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12081:2017EN 12081:2017 (E) 4 In

30、troduction This European Standard has been drawn up with the purpose to define the minimum requirements of greases used for the lubrication of rolling bearings in railway axleboxes. The purpose is to ensure a certain performance level in the interest of operating safety in international traffic. Per

31、formance implies a certain quality level of the vehicle running gear, which every railway undertaking may require, notably by imposing procedures in approval and quality assurance for the supply of axleboxes. Lubricating greases intended for use in axlebox bearing application need to fulfil the requ

32、irements of this European Standard, complying with Table B.1. This European Standard has been written so that it reflects the typical performance of, e.g. an NLGI grade 2 simple lithium soap grease, based on a mineral oil with a base oil viscosity of 100 mm2/s at 40 C such as would be found in curre

33、nt use. However, this European Standard does not restrict or limit grease evolution for more demanding applications of today and in the future, hence several parameters are left open for agreement. BS EN 12081:2017EN 12081:2017 (E) 5 1 Scope This European Standard specifies the quality requirements

34、of greases intended for the lubrication of axlebox rolling bearings according to EN 12080, required for reliable operation of trains on European networks. It covers the approval procedure for a not-yet-approved grease, the management of modification for an approved grease and the method of quality b

35、atch control of the grease. The grease requirements are given for two speed classes. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For u

36、ndated references, the latest edition of the referenced document (including any amendments) applies. EN 12080:2017, Railway applications Axleboxes Rolling bearings EN 12082:2017, Railway applications Axleboxes Performance testing EN 14865-1:2009+A1:2010, Railway applications Axlebox lubricating grea

37、ses Part 1: Method to test the ability to lubricate EN 14865-2:2017+A2:2010, Railway applications Axlebox lubricating greases Part 2: Method to test the mechanical stability to cover vehicle speeds up to 200 km/h EN ISO 3104:1996, Petroleum products - Transparent and opaque liquids - Determination o

38、f kinematic viscosity and calculation of dynamic viscosity (ISO 3104:1994) ISO 1817:2015, Rubber, vulcanized or thermoplastic Determination of the effect of liquids ISO 2137:2007, Petroleum products and lubricants Determination of cone penetration of lubricating greases and petrolatum ISO 2176:1995,

39、 Petroleum products Lubricating grease Determination of dropping point ISO 11007:1997, Petroleum products and lubricants Determination of rust-prevention characteristics of lubricating greases ISO 13737:2004, Petroleum products and lubricants Determination of low-temperature cone penetration of lubr

40、icating greases ASTM D1831:2011, Standard Test Method for Roll Stability of Lubricating Grease DIN 51777-2:1974, Testing of mineral oil hydrocarbons and solvents; determination of water content according to Karl Fischer; indirect method DIN 51811:2017, Testing of lubricants Testing of corrosiveness

41、to copper of greases Copper strip tarnish test DIN 51817:1998, Testing of lubricants Determination of oil separation from greases under static conditions DIN 51820:1989, Testing of lubricants; analysis of greases by infrared spectrometry; taking and evaluating an infrared spectrum BS EN 12081:2017EN

42、 12081:2017 (E) 6 NF F 19-502:1989, Railway rolling stock Test method of greases for axle-boxes to rolling bearings Vibrations and shocks enduring test on machine ROPECS NF F 19-503:1989, Railway rolling stock Test method of greases for axle-boxes to rolling bearings Dynamic test for stability to ox

43、ydation of grease NF F 19-504:21993, Railway rolling stock Test method of greases for axle-boxes to rolling bearings Grease suitability test on the R2F machine NF T 60-190:2011, Petroleum products rolling stability of lubricating greases NF T60-191:2011, Petroleum products and lubricating greases Oi

44、l separation on storage of lubricating greases Method under pressure Static conditions NF T60-627:2006, Petroleum products and lubricants Dropping point of lubricating greases Automatic apparatus method NF T 60-637:20171, Water content in grease by Karl Fischer after purging after final survey )3 Te

45、rms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 Certificate of Analysis (CoA) document issued by the supplier that certifies the quality of the grease batch 3.2 customer railway undertaking, entity in charge of the maintenance, manufacturer or bu

46、yer of railway rolling stock or subassemblies, bearing manufacturer or their representative 3.3 railway undertaking organization or its representative, whatever status it has, which is responsible for registration of rolling stock 3.4 supplier supplier of lubricating greases manufactured under his r

47、esponsibility 3.5 network infrastructure, on which any railway undertaking can operate rolling stock 3.6 grease semi-solid lubricant, which consists of a thickener and additives dispersed in a lubricating oil 3.7 grease batch entire content of a production of grease from the filling vessel 1) This d

48、ocument is in draft stage at the time of publication of this standard. BS EN 12081:2017EN 12081:2017 (E) 7 3.8 rolling bearing bearing, operating with rolling motion between the parts supporting load and moving in relation to each other 3.9 filling vessel container filled with grease from which the

49、representative sample for testing is taken and from which commercial packs of grease are being filled 4 Restriction of greases The bearing grease shall be free from toxic or harmful substances according to the current regulations. NOTE In particular, but not limited to REACH (Registration, Evaluation, Authorization and Restriction of Chemicals). 5 Technical specification 5.1 General The following information shall be fully documented. The requirements specified throughout this Europ