EN 12082-2007 en Railway applications - Axleboxes - Performance testing (Incorporates Amendment A1 2010)《轨道交通 轴箱 性能测试》.pdf

1、BRITISH STANDARDBS EN 12082:2007Railway applications Axleboxes Performance testingICS 45.040g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010

2、National forewordThis British Standard is the UK implementation of EN 12082:2007+A1:2010. It supersedes BS EN 12082:2007 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CE

3、N amendment. For example, text altered by CEN amendment 1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee RAE/3, Railway rolling stock material, to Panel RAE/3/-/2, Rolling bearings and lubricants.A list of organizations represented on this committee c

4、an be obtained on request to its secretary.Normative A (mandatory) requirement defined as an expression in the content of a document conveying criteria to be fulfilled if compliance with the document is to be claimed and from which no deviation is permitted CEN/CENELEC Internal Regulations, Part 3:

5、Rules for the Structure and Drafting of European Standards (PNE-Rules). Informative Information (not mandatory) intended to assist the understanding or use of the document. Informative annexes shall not contain requirements, except as optional requirements. (For example, a test method that is option

6、al may contain requirements but there is no need to comply with these requirements to claim compliance with the document.)This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cann

7、ot confer immunity from legal obligations.BS EN 12082:2007+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2008 BSI 2011Amendments/corrigenda issued since publicationDate Comments 28 February 2011 Implementation of CEN amend

8、ment A1:2010ISBN 978 0 580 70712 4EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12082:2007+A1 October 2010 ICS 45.040 Supersedes EN 12082:2007English Version Railway applications - Axleboxes - Performance testing Applications ferroviaires - Botes dessieux - Essais de performance Bahnanwendung

9、en - Radsatzlager - Prfung des Leistungsvermgens This European Standard was approved by CEN on 8 November 2007 and includes Amendment 1 approved by CEN on 14 September 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europ

10、ean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (Englis

11、h, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria,

12、Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STAND

13、ARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12082:2007+A1:2010: EEN 12082:2007+A1:2010 (E) 2 Con

14、tents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .54 Information and conditions to be agreed and documented 65 Watertightness test76 Rig performance test .76.1 General 76.2 Execution 76.3 Carrying out the test 96.4 Acceptance criteria 96.5 Rig test report

15、. 107 Field test 117.1 General . 117.2 Carrying out the test . 117.3 Test parameters 117.4 Acceptance criteria . 117.5 Field test report . 12Annex A (normative) Rig performance test . 13A.1 Schematic example of test rig . 13A.2 Temperature measurement 14A.3 Grease sampling zones 17A.4 Definition of

16、loading . 18A.5 Definition of test cycles . 19A.6 Graphical presentation of test cycles . 21A.7 Temperature criteria . 22A.8 Mechanical and physico-chemical acceptance criteria 23A.9 Watertightness test. 23Annex ZA (informative) !Relationship between this European Standard and the Essential Requirem

17、ents of EU Directive 2008/57/EC of the European Parliament and of the Council of 17 June 2008 on the interoperability of the rail system within the Community (Recast)“ 26 !deleted text“ Bibliography . 30BS EN 12082:2007+A1:2010EN 12082:2007+A1:2010 (E) 3 Foreword This document (EN 12082:2007+A1:2010

18、) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2011, and conflicting n

19、ational standards shall be withdrawn at the latest by April 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includ

20、es Amendment 1, approved by CEN on 2010-09-14. This document supersedes !EN 12082:2007“. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. !This document has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the

21、 European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizati

22、ons of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal

23、, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12082:2007+A1:2010EN 12082:2007+A1:2010 (E) 4 Introduction This European Standard has been drawn up with the purpose of standardizing the performance testing of axleboxes for all types of rolling stock to ensure suit

24、ability for the required service, i.e. that the assembly of box housing, bearing, sealing and grease is well suited for the service requirements. This testing is made up of two stages, a “rig performance test“, described in detail in this European Standard, and a “field test”. When rig performance t

25、esting is specified, it needs to be carried out in accordance with this European Standard. The extent of testing to be applied depends on the novelty of bearing design, seal design, grease formulation or box housing, as well as the application (see EN 12080 and EN 12081). The rig performance test wi

26、ll check the satisfactory function of the assembly during a simulated journey. It is to be applied only if the axlebox is composed of elements delivered by suppliers that operate a quality management system1). The field test comprises monitoring on vehicles in service of a sufficiently large sample

27、of axleboxes during a high mileage. 1)The systems used should offer equivalence with EN ISO 9001. BS EN 12082:2007+A1:2010EN 12082:2007+A1:2010 (E) 5 1 Scope This European Standard specifies the principles and methods for a rig performance test of the system of box housing, rolling bearings, sealing

28、 and grease. Test parameters and minimum performance requirements for vehicles in operation on main lines are specified in Clause 6 and Annex A (normative). Different test parameters and performance requirements may be selected for vehicles in operation on other networks. Basic principles for a fiel

29、d test are also determined. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments

30、) applies. EN 12080, Railway applications Axleboxes Rolling bearings EN 12081, Railway applications Axleboxes Lubricating greases ISO 2137, Petroleum products Lubricating grease and petrolatum Determination of cone penetration ISO 2176, Petroleum products Lubricating grease Determination of dropping

31、 point ISO 3733, Petroleum products and bituminous materials Determination of water Distillation method NF F 19-5032), Matriel roulant ferroviaire Mthode dessais des graisses pour botes dessieux roulements Essai dynamique de la stabilit a loxydation des graisses 3 Terms and definitions For the purpo

32、ses of this European Standard, the following terms and definitions apply. 3.1 customer railway undertaking, manufacturer or buyer of railway rolling stock or subassemblies, or their representative 3.2 railway undertaking organisation or its representative, whatever status it has, which is responsibl

33、e for the registration of rolling stock 3.3 supplier supplier of rolling bearings, sealing, grease or box housings for axleboxes, manufactured under his responsibility 3.4 axlebox assembly of box housing, rolling bearings, sealing and grease 2)NF Association Franaise de Normalisation (AFNOR), 11 ave

34、nue Francis de Pressens, 93571 La Plaine Saint-Denis Cedex, Tel.: +33 (0) 1 41 62 80 00, Fax: +33 (0) 1 49 17 90 00. BS EN 12082:2007+A1:2010EN 12082:2007+A1:2010 (E) 6 3.5 box housing structural component which contains rolling bearings, sealing and grease 3.6 rolling bearing bearing, operating wit

35、h rolling motion between the parts, supporting load and moving in relation to each other 3.7 cartridge bearing rolling bearing with two or more rows of rolling elements within a single outer ring, greased and equipped with integral seals 3.8 grease semi-solid lubricant, which consists of a thickener

36、 and additives dispersed in a lubricating oil 3.9 sealing component that protects the rolling bearings against ingress of water and dust and retains grease in the rolling bearings 3.10 nominal test speed vehicle speed limit increased with 10 % 3.11 main line railway network open to different types o

37、f rolling stock 3.12 network infrastructure, on which any railway undertaking can operate rolling stock 4 Information and conditions to be agreed and documented The approval procedures for the rolling bearings are defined in EN 12080 and for the lubricating greases in EN 12081. The rig performance t

38、est is stipulated in both of these European Standards. For the rig performance test, the following is to be agreed between the customer and the supplier and shall be fully documented by the supplier: designation and characteristics of the rolling bearing according to EN 12080; designation and charac

39、teristics of the lubricating grease according to EN 12081; designation and characteristics of the sealing; designation and characteristics of the box housing; input data required for determining test parameters are further described in 6.2.2; extent of testing for rolling bearings for vehicles not i

40、n operation on main lines; extent of testing for rolling bearing, grease, sealing or box housing similar to service proven designs (see A.5); conditions intended for the field test (see Clause 7). BS EN 12082:2007+A1:2010EN 12082:2007+A1:2010 (E) 7 5 Watertightness test The customer shall specify wh

41、ether a watertightness test shall be made. A suitable method (in static mode) is presented in A.9. A method for optional further dynamic testing is described in UIC 515-5. 6 Rig performance test 6.1 General The test consists of putting two axleboxes on a test rig and subjecting them to repeated load

42、ing cycles determined from the operating conditions of the vehicles to be equipped with these axleboxes. Two identical axleboxes including; rolling bearings, sealing, grease and box housing, assembled as for operating conditions shall be mounted on the test rig axle journals. After mounting, the cle

43、arance shall be as close as possible to the maximum of the tolerance for one axlebox and minimum for the other. During rig operation, the axleboxes are subjected to constant vertical loads and varying transversal loads which will produce radial and axial forces on the rolling bearings. Calculating t

44、he constant nominal radial force nrF and the nominal axial load anF is carried out by means of the methods described in A.4. The constant radial load is designatedrF , and the varying actual axial load is designatedaF . All these forces are applied on one journal with axlebox. Other test parameters

45、including different radial and axial load cycles, speeds, bending forces on axle journal transmitted via the axlebox, analysis of temperature etc. can be applied as supplementary tests in agreement between customer and supplier. Before the real performance test, a pre-test shall be carried out. This

46、 does not constitute part of the official approval test for the bearings or grease being tested, but is intended to observe the thermal behaviour of the bearings while the grease is redistributed. The performance test consists of repeating identical cycles up to an agreed cumulative distance. The nu

47、mber of cycles and the test distance reflect the service conditions of the intended application. Throughout the test, the performance of the bearings will be monitored by measurement of temperatures, the values of which, both absolute and relative, shall remain within limits. Finally, on completion

48、of the test, the bearings and the grease will be inspected and shall not show any changes beyond limits imposed. 6.2 Execution 6.2.1 Test rig The test rig shall apply testing conditions which are derived from the service operating conditions and ensure accurate monitoring of the axleboxes under test

49、 and at the same time minimize influence from the rig. Especially, it shall be avoided that disturbances on one axlebox are transferred to the other axlebox. An example of a test rig is schematically shown in A.1 and includes principally: a) axle or two synchronized axles, on which the axle boxes are mounted on the journals; b) rotation mechanism; c) device for measuring the rotational speed of the ax