EN 12463-2014 en Food processing machinery - Filling machines and auxiliary machines - Safety and hygiene requirements《食品加工机械 填充和辅助机器 安全和卫生要求》.pdf

1、BSI Standards PublicationBS EN 12463:2014Food processing machinery Filling machines and auxiliarymachines Safety andhygiene requirementsBS EN 12463:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 12463:2014. Itsupersedes BS EN 12463:2004+A1:2011 which is wi

2、thdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/5, Food industry machines.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract.

3、 Users are responsible for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 78252 7ICS 67.260Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of

4、theStandards Policy and Strategy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedBS EN 12463:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12463 November 2014 ICS 67.260 Supersedes EN 12463:2004+A1:2011English Version Food processing machinery - Filling

5、machines and auxiliary machines - Safety and hygiene requirements Machines pour les produits alimentaires - Machines pousser et machines auxiliaires - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Fllmaschinen und Vorsatzmaschinen - Sicherheits- und Hygieneanforderungen This

6、 European Standard was approved by CEN on 13 September 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refer

7、ences concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN

8、 member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia

9、, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISC

10、HES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12463:2014 EBS EN 12463:2014EN 12463:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1

11、 Scope 6 1.1 General 6 1.2 Types of filling machines and auxiliary machines covered by this standard .8 1.2.1 Filling machines with cylinder with piston .8 1.2.2 Filling machines with feed intake hopper with and without loading device8 1.2.3 Auxiliary machines for filling machines 9 1.3 Combinations

12、 of filling machines and auxiliary machines, devices/modules and interchangeable equipment . 12 1.3.1 Definition . 12 1.3.2 Examples of combinations 12 2 Normative references . 13 3 Terms and definitions 15 4 List of significant hazards . 17 5 Safety and hygiene requirements and/or protective measur

13、es . 22 5.1 General . 22 5.2 Mechanical hazards General 22 5.2.1 General . 22 5.2.2 Guard interlocking 22 5.2.3 Cutting hazards . 23 5.2.4 ON-/OFF-switch . 23 5.3 Mechanical hazards distinguished from type 23 5.3.1 Filling machines with cylinder with piston 23 5.3.2 Filling machines with feed intake

14、 hopper 25 5.3.3 Loading devices 30 5.3.4 Auxiliary machines . 33 5.3.5 Drive system Zone 22 39 5.3.6 Machine components Zone 23 . 39 5.4 Electrical hazards . 39 5.4.1 General . 39 5.4.2 Emergency stop device 39 5.4.3 Protection against water ingress 39 5.4.4 Safety requirements related to electroma

15、gnetic phenomena 41 5.5 Hazard from loss of stability 41 5.6 Noise reduction . 41 5.7 Ergonomic requirements . 41 5.8 Hygiene and cleaning . 42 5.8.1 General . 42 5.8.2 Filling machines 42 5.8.3 Auxiliary machines . 44 5.8.4 Surface conditions 45 5.8.5 Cleaning . 45 5.8.6 Cutting hazards . 45 6 Veri

16、fication of safety and hygiene requirements and/or protective measures 45 7 Information for use . 48 7.1 General . 48 BS EN 12463:2014EN 12463:2014 (E) 3 7.2 Instruction handbook 48 7.3 Marking . 51 7.3.1 Marking of machinery . 51 7.3.2 Marking of devices or modules 51 7.3.3 Marking of interchangeab

17、le equipment 51 7.4 Intended use 52 Annex A (normative) Noise test code for filling machines and auxiliary machines (grade 2) 53 A.1 Determination of the emission sound pressure level 53 A.2 Installation and mounting conditions . 53 A.3 Operating conditions 53 A.4 Measurement . 53 A.5 Information to

18、 be recorded . 54 A.6 Information to be reported 54 A.7 Declaration and verification of the noise emission values . 54 Annex B (normative) Design principles to ensure the cleanability of filling machines and auxiliary machines 55 B.1 Definitions 55 B.2 Materials of construction 56 B.3 Design . 56 Bi

19、bliography 62 BS EN 12463:2014EN 12463:2014 (E) 4 Foreword This document (EN 12463:2014) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national

20、standard, either by publication of an identical text or by endorsement, at the latest by May 2015 and conflicting national standards shall be withdrawn at the latest by May 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN

21、 and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12463:2004+A1:2011. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential require

22、ments of EU Directive 2006/42/EC. For relationship with EU Directive 2006/42/EC, see informative Annex ZA, which is an integral part of this document. Significant changes: The significant changes with respect to the previous edition EN 12463:2004+A1:2011 are listed below: Clause 1: the scope now con

23、tains a list of auxiliary machines, auxiliary devices and interchangeable equipment and their combinations with a filling machine; displacement of requirements in the appropriate clauses; old 1.3 “Intended use” has been shifted into 7.4; Clause 2: normative references updated; Clause 3: terms partly

24、 unified, revised, supplemented (e.g. dividing device, hanging device, loading device, fixing device, machine, auxiliary machine, device, module, interchangeable equipment); consistent use throughout the standard; Clause 4: new presentation in a table; Clause 5: extensive 5.2 with new title “Mechani

25、cal hazards General”, more specific requirements in 5.3 with new title “Mechanical hazards distinguished from type” (e.g. stopping time, cover over feed intake hopper, steps and ladders, static and dynamic test, auxiliary machines, ergonomic requirements); Clause 6: verification list updated; Clause

26、 7: completion of 7.2 with all information referred to in Clause 5, now including operator training and combination of machines; 7.3 now contains also the marking of devices and interchangeable equipment; Annexes: old Annex C “Common hazard” deleted and shifted into appropriate clauses; Figures part

27、ly renewed. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,

28、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12463:2014EN 12463:2014 (E) 5 Introduction This document is a type C

29、standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards,

30、the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 12463:2014EN 12463:2014 (E) 6 1 Scope 1.1 General This European Standard applies for: filling m

31、achines with cylinder with piston, filling machines with feed intake hopper with and without loading device, auxiliary machines for filling machines. This European Standard does not apply to filling machines with cylinder and manual operation. This European Standard applies to machines which process

32、 pasty or slightly frozen products (e.g. meat, cheese), excluding dry or deep frozen materials. They pump foodstuff into casings or bring it to a subsequent process. This European Standard also applies to the combinable appliances or auxiliary machines with which a wide range of additional functions

33、 can be implemented, for example: portioning, depositing, mincing, coextruding, dividing and forming. This European Standard deals with all significant hazards, hazardous situations and events relevant to filling machines, fitting appliances and auxiliary machines, such as twisting and hanging devic

34、es, mincing devices, forming devices, etc., when they are used as intended and under the conditions foreseen by the manufacturer and also the reasonable foreseeable misuse (see Clause 4). These significant hazards, hazardous situations and events exist during the whole life of filling machines. This

35、 European Standard covers the following auxiliary machines, auxiliary devices and interchangeable equipment: a) auxiliary machines: 1) portioning machine; 2) twisting machine; 3) mincing machine; 4) calibrating machine; 5) separation machine; 6) hanging machine; 7) co-extrusion machine; 8) tying mac

36、hine; 9) grouping machine; 10) filling stream divider machine; 11) depositing machine; 12) forming machine; 13) peeling machine; BS EN 12463:2014EN 12463:2014 (E) 7 14) (casing-) spooling machine; 15) evacuating machine; 16) loading machine; 17) insertion machine; 18) handling machine (for full smok

37、e sticks, single products or product groups); b) auxiliary devices / modules: 1) portioning device / module; 2) twisting device / module; 3) mincing device / module; 4) calibrating device / module; 5) separating device / module; 6) hanging device / module; 7) co-extrusion device / module; 8) tying d

38、evice / module; 9) filling stream divider device / module; 10) depositor device / module; 11) forming device / module; 12) peeling device / module; 13) (casing-) spooling device / module; 14) casing loading device / module; 15) evacuation device / module; 16) casing closing device / module; 17) load

39、ing device / module; 18) ejector device / module; c) interchangeable equipment: 1) linking gear box; 2) holding device; 3) mincing attachment; 4) nozzles; BS EN 12463:2014EN 12463:2014 (E) 8 5) casing brakes; 6) separating unit; 7) reservoir / infeed hopper; 8) depositor; 9) voider unit; 10) dosing

40、valve; 11) grinding sets; 12) forming inserts. This European Standard is not applicable to filling machines and auxiliary machines which are manufactured before the date of publication of this document by CEN. Filling machines described in this European Standard are no forming, filling and sealing m

41、achines as described in EN 415-3. Clipping machines are not covered by this document. 1.2 Types of filling machines and auxiliary machines covered by this standard 1.2.1 Filling machines with cylinder with piston Filling machines with cylinder consist of piston, closing cover, machine frame accessor

42、y drive parts and electrical and hydraulic components (see Figure 1). The material being processed will be fed by hand into the cylinder. Filling machines with cylinder can be fitted with a dividing device. 1.2.2 Filling machines with feed intake hopper with and without loading device Filling machin

43、es with feed intake hopper (with or without infeed auger, see Figure 2) consist of feeder on discharge side of the feed intake hopper, machine frame, accessory drive parts and electric, electronic or pneumatic components, depending on machine type. The material being processed will be fed by hand or

44、 a loading device into the feeding hopper of the filling machine. Filling machines will be switched on or off by knee-operated lever switches or hand operated switches and/or remote control signals. Filling machines with feed intake hopper can be equipped with: dividing device, cover or photoelectri

45、c guard at the mouth of the feed intake hopper, pressure activated trip bar or light barrier at the hopper edge, divided hopper, plough or counter auger, step or ladder, BS EN 12463:2014EN 12463:2014 (E) 9 two hand control at the mouth of the feed intake hopper, loading device. Key Key 1 filling hor

46、n 1 feed intake hopper 2 dividing device 2 feeder 3 closing cover 3 filling horn 4 piston 4 ON / OFF switch, hood 5 cylinder 5 step 6 drive mechanism 6 intermediate step 7 ON / OFF switch, hood 7 drive mechanism 8 mast-type loading device 9 transport car 10 fixing device 11 loading device Figure 1 F

47、illing machine with cylinder and piston Figure 2 Filling machine with feed intake hopper and loading device 1.2.3 Auxiliary machines for filling machines Auxiliary machines consist of a drive system and at least of one of the following devices for filling, portioning, twisting, displacing, forming,

48、mincing (e.g. see Figures 3 to 8). Auxiliary machines do not operate independently. These machines will be actuated directly or by filling machines. Auxiliary machines will be switched on or off by knee-operated lever switches or hand operated switches and/or remote control signals. Auxiliary machin

49、es can be fitted with: dividing device, hanging device. BS EN 12463:2014EN 12463:2014 (E) 10 Key 1 inlet 2 outlet 3 feeder Figure 3 Auxiliary twisting device Figure 4 Auxiliary portioning and hanging device Figure 5 Auxiliary portioning and hanging device Figure 6 Auxiliary portioning and hanging device BS EN 12463:2014EN 12463:2014 (E) 11 Key 1 inlet 4 base 2 outlet 5 forming device 3 forming device 6 conveyor belt Figure 7 Auxiliary forming devices Key Key 1 drive shaft 1 drive shaft 2 set of cutti