EN 12629-5-1-2003 en Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1 Pipe making machines manufacturing in the vertic.pdf

1、BRITISH STANDARDBS EN 12629-5-1:2003Machines for the manufacture of constructional products from concrete and calcium-silicate Safety Part 5-1: Pipe making machines manufacturing in the vertical axisICS 91.220 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g

2、50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010National forewordThis British Standard is the UK implementation of EN 12629-5-1:2003+A1:2010. It supersedes BS EN 12629-5-1:2003 which is withdrawn.The start and finish of text intro

3、duced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MCE/3/7, Machines f

4、or precast concrete and calcium silicate products Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compli

5、ance with a British Standard cannot confer immunity from legal obligations.BS EN 12629-5-1:2003+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 5 April 2004 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 October

6、 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 63125 2EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-5-1:2003+A1 September 2010 ICS 91.220 Supersedes EN 12629-5-1:2003English Version Machines for the manufacture of constructional products from concrete and calcium-silicate -

7、 Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis Machines pour la fabrication de produits de construction en bton et silico-calcaire - Scurit - Partie 5-1: Machines pour la fabrication de tuyaux dans laxe vertical Maschinen fr die Herstellung von Bauprodukten aus Beton und

8、 Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler Lage This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which

9、stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Stan

10、dard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national st

11、andards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland an

12、d United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-

13、5-1:2003+A1:2010: EEN 12629-5-1:2003+A1:2010 (E) 2 Contents Foreword 3Introduction . 41 Scope 52 Normative references 53 Terms and definitions . 64 List of significant hazards 75 !Safety requirements and/or protective measures“ . 135.1 General 135.2 Loss of stability of the pipe during transportatio

14、n 155.3 Machine pit . 156 !Verification of safety requirements and/or protective measures“ 157 Information for use 158 Marking . 16Annex A (informative) Definitions of terms 17Annex B (informative) Hazard zones . 21Annex ZA (informative) !Relationship between this European Standard and the Essential

15、 Requirements of EU Directive 2006/42/EC“ . 25BS EN 12629-5-1:2003+A1:2010EN 12629-5-1:2003+A1:2010 (E) 3 Foreword This document (EN 12629-5-1:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety“, the secretariat of which

16、is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility

17、 that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-5-1:2003. The start an

18、d finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU

19、 Directive(s), see informative Annex ZA, which is an integral part of this document.“ !The series “Machines for the manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide a

20、nd turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturing in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary a

21、nd mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipment for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete).“ !deleted text“ Accor

22、ding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Ita

23、ly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12629-5-1:2003+A1:2010EN 12629-5-1:2003+A1:2010 (E) 4 Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100

24、. The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indicated in the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take

25、precedence over the provisions of the other documents, for machines that have been designed and built according to the provisions of this type C document. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the pipe making machines m

26、anufacturing in the vertical axis as described in 1.1. With the aim of clarifying the intentions of the document it should be noticed that the following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subje

27、ct of negotiations between the manufacturer and the user/owner, the equipment will only be used by competent and designated persons, the place of use/installation is adequately lit, all operations are carried out by specially trained operators.“ BS EN 12629-5-1:2003+A1:2010EN 12629-5-1:2003+A1:2010

28、(E) 5 1 Scope 1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to machines for vertical manufacture of pipes, manholes and similar elements from concrete. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of construction

29、al products from concrete and calciumsilicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers.“ 1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are used

30、 as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.“ !deleted text“ This standard establishes safety req

31、uirements and/or methods of protection which applies to these machines. 1.3 This European standard applies to the pipe making machines manufacturing in the vertical axis which may form an integral part of a pipe making process plant. 1.4 !This document is not applicable to pipe making machines manuf

32、acturing in the vertical axis, which are manufactured before the date of publication of this document by CEN.“ 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated referenc

33、es, the latest edition of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery Principle for risk assessment EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional products from concrete and calcium-silicate Safety Part 1: Common requirements

34、 EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)“ BS EN 12629-5-1:20

35、03+A1:2010EN 12629-5-1:2003+A1:2010 (E) 6 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003, EN 12629-1:2000+A1:2010 and the following apply.“ 3.1 Product 3.1.1 pipe hollow body manufactured from concrete, which may or may not contain

36、reinforcing material. It is predominantly used in conjunction with other concrete pipes as an underground pipeline, in order to convey liquids !(See also EN 12629-1:2000+A1:2010, 3.1.7)“ 3.1.2 manhole hollow body manufactured from concrete and e.g. used in conjunction with other manholes to form ver

37、tical access to an underground pipeline; or for conveying liquids to an underground pipeline. It is often manufactured with cast-in steps as means for access 3.2 pipe making machine machine which fabricates pipes, manholes and similar elements The vertical pipe making machines are divided into the f

38、ollowing types as shown in annex A: Type 1 Fully automatic machine type with auxiliary automation equipment for pipes and similar elements (See Figure A.1) Type 2 Semi-automatic type of machine (works with crane for demoulding) that can have more casting stations for pipes, manholes and similar elem

39、ents (See Figure A.2) Type 3 Fully automatic machine type with auxiliary automation equipment mainly for manholes (See Figure A.3) Type 4 Fully automatic machine type with auxiliary automation equipment (works with crane or forklift truck for demoulding) for pipes (See Figure A.4) 3.3 mixture feed e

40、quipment equipment which is integral with the pipe making machine for the receiving and transfer of the mixture to the casting station 3.4 casting mould component consisting of a pallet or base ring, inner former and an outer shell, the concrete pipe is formed in the space between the inner former a

41、nd the shell 3.5 packerhead rotating device which passes through the mould to distribute and compact the concrete within the casting mould 3.6 casting station part of the pipe-making machine which consists of the casting mould(s) and associated fixtures where the pipes are formed 3.7 machine pit par

42、t of the machine which is below floor level and can contain part of the casting station BS EN 12629-5-1:2003+A1:2010EN 12629-5-1:2003+A1:2010 (E) 7 3.8 automatic pallet feeding unit device which is an integral part of the machine, which automatically supplies pallets or base rings to the casting mou

43、ld or casting station 3.9 automatic reinforcing material feeder device which is an integral part of the machine, which automatically supplies reinforcing elements to the casting station 3.10 automatic pipe accessory feeder device which is an integral part of the machine, which automatically supplies

44、 pipe accessories which are not concrete (i.e. step-irons, lifting anchors) to positions within the casting station 3.11 integrated pipe off-bearer/transportation unit device which is an integral part of the machine, which automatically removes the finished pipe from the casting station 3.12 rotatin

45、g platform device which is an integral part of the machine, which automatically removes the finished pipe. On some machines it removes the pipe, which is still in the casting mould, and at the same time inserts an empty casting mould into the casting station 4 List of significant hazards This clause

46、 contains all hazards, as far as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. !In accordance with Clause 4 of EN 12629-1:2000+A1:2010 the hazard zones described in the followi

47、ng tables are illustrated in Annex B.“ BS EN 12629-5-1:2003+A1:2010EN 12629-5-1:2003+A1:2010 (E) 8 Table 1 List of hazards and hazardous situations Mechanical hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES (see informative annex B) Figure B.1 (Type 1) Fi

48、gure B.2 (Type 2) Figure B.3 (Type 3) Figure B.4 (Type 4) 1.1 Crushing hazards Between fixed and moving parts in the mixture feed mechanism area 1 1 1 1 Between fixed and moving parts within the casting area 2 3 2, 5 4 Between fixed and moving parts within the machine pit 3 2 3 2 Between fixed and m

49、oving parts in the automatic pallet feed area 4 - 4, 5 - Between fixed and moving parts in the area of automated equipment for feeding reinforcing elements and pipe accessories i.e. step irons 5 - 2, 4, 5 - Struck by falling pipe/mould during removal from casting area 6 - 6 3, 4 Between fixed and moving parts in the pipe off-bearer area 6 - 6 - Between fixed and moving parts in the rotating platform area - - - 2, 3, 4 1.2 Shearing hazard Between fixed and moving