EN 12629-5-3-2003 en Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-3 Pipe prestressing machines (Incorporates Amendme.pdf

1、BRITISH STANDARDBS EN 12629-5-3:2003Machines for the manufacture of constructional products from concrete and calcium-silicate Safety Part 5-3: Pipe prestressing machinesICS 91.220g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36

2、g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010National forewordThis British Standard is the UK implementation of EN 12629-5-3:2003+A1:2010. It supersedes BS EN 12629-5-3:2003 which is withdrawn.The start and finish of text introduced or altered by amendment

3、is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MCE/3/7, Machines for precast concrete and calciu

4、m silicate products Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard c

5、annot confer immunity from legal obligations.BS EN 12629-5-3:2003+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 2 April 2004 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 October 2010 Implementation of CEN am

6、endment A1:2010ISBN 978 0 580 63127 6EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-5-3:2003+A1 September 2010 ICS 91.220 Supersedes EN 12629-5-3:2003English Version Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-3: Pipe prest

7、ressing machines Machines pour la fabrication de produits de construction en bton et silico-calcaire - Scurit - Partie 5-3: Machines pour la prcontrainte des tuyaux Maschinen fr die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-3: Maschinen zum Vorspannen von R

8、ohren This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard

9、without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other lang

10、uage made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Eston

11、ia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROP

12、ISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-5-3:2003+A1:2010: EEN 12629-5-3:2003+A1:2010 (E) 2 Contents page Foreword 3Introduction . 41

13、Scope 52 Normative references 53 Terms and definitions . 54 List of significant hazards 65 !Safety requirements and/or protective measures“ . 85.1 General 85.2 Prestressing equipment 95.3 Radial prestressing machines 96 !Verification of safety requirements and/or protective measures“ 107 Information

14、 for use 108 Marking . 10Annex A (informative) Definitions of terms 11Annex B (informative) Hazard zones . 13Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 15BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 3

15、Foreword This document (EN 12629-5-3:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publica

16、tion of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall

17、not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-5-3:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document ha

18、s been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. !The series “Machines

19、for the manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturi

20、ng in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipme

21、nt for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete).“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countrie

22、s are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia

23、, Spain, Sweden, Switzerland and United Kingdom. BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 4 Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situation and events are covered are in

24、dicated in the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built accord

25、ing to the provisions of this type C document. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the pipe prestressing machines as defined in Clause 3. With the aim of clarifying the intentions of the document it should be noticed

26、that the following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations between the manufacturer and the user/owner, the equipment will only be used by competent and designated persons, t

27、he place of use/installation is adequately lit, all operations are carried out by specially trained operators.“ BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 5 1 Scope 1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to pipe prestressing machines as define

28、d in Clause 3. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from concrete and calciumsilicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the mac

29、hines it covers.“ 1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical

30、measures to eliminate or reduce risks arising from the significant hazards.“ !deleted text“ This standard establishes safety requirements and/or methods of protection which applies to these machines. 1.3 This European standard applies to the concrete pipe prestressing machines which may form an inte

31、gral part of a pipe making process plant. 1.4 !This document is not applicable to pipe prestressing machines, which are manufactured before the date of publication of this document by CEN.“ 2 Normative references !The following referenced documents are indispensable for the application of this docum

32、ent. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery Principle for risk assessment EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional

33、 products from concrete and calcium-silicate Safety Part 1: Common requirements EN ISO 7731:2008, Ergonomics Danger signals for public and work areas Auditory danger signals (ISO 7731:2003) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminolo

34、gy, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)“ 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003, EN 12629-1:20

35、00+A1:2010 and the following apply.“ 3.1 longitudinal prestressing machine machine used to prestress longitudinal steel wires inside the mould before casting the pipe BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 6 3.2 pipe radial prestressing machine machine used for radial prestressing

36、 of concrete pipes by winding with pretensioned high tensile steel wire. It incorporates a drive for the pipe rotation, a wire tensioning device, travelling wire distribution equipment and a wire delivery system. NOTE This machine works, as post-tensioning, on a hardened pipe longitudinally prestres

37、sed or not. 4 List of significant hazards This clause contains all hazards, as far as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. !In accordance with Clause 4 of EN 12629-1:2

38、000+A1:2010 the hazard zones described in the following tables are illustrated in Annex B.“ Table 1 Longitudinal prestressing machines - List of hazards and hazardous situations List of hazards Hazardous situations HAZARDS ZONES in Figure B.1 1.2 Shearing hazards Between the mould and the wheels of

39、the machine 1 17 Hazards from ejection prestressing wire breaking Prestressing wire breaking due to a defective wire or an excessive wire tensioning 2 BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 7 Table 2 Radial prestressing machines - List of hazards and hazardous situations List of h

40、azards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES (See Informative annex B, Fig. B.2) 1 Mechanical hazards 1.1 Crushing hazards Between the wire distributor carriage and the contrasting wheel support 1, 2 Between pipe and support wheels Between pipe and cont

41、rasting wheels 1.2 Shearing hazards Between the mould and the wheels of the machine Between the steel wire and wire distributing pulley 1, 2, 3, 4, 6 Between the steel wire and the pipe to be wound Between the steel wire and transmission pulley Between the steel wire and the wire tension checking pu

42、lley Between the steel wire and braking pulley Between carriage chain and crown wheels 1.4 Entanglement hazards On the wire distributing pulley 1, 2, 3, 4, 5, 6, 7 On pipe rotation transmission device On the braking pulley transmission 1, 2, 3, 4, 5, 6, 7 On the wire tension checking pulley On the e

43、lectric transmission of the pipe rotation motor On the electric transmission of distributing carriage translation motor On the wire unwinding coil 1.5 Drawing in - or trapping hazards In the wire distributing carriage 1, 2, 3, 4, 5, 6, 7 Between the pipe and the support wheels Between the pipe and t

44、he contrasting wheels 1, 2, 3, 4, 5, 6, 7 In the transmission of braking pulley assembly BS EN 12629-5-3:2003+A1:2010EN 12629-5-3:2003+A1:2010 (E) 8 List of hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES (See Informative annex B, Fig. B.2) In the wire te

45、nsion checking pulley Between the pinion and the wire distributing carriage translation chain In the wire unwinding coil 1.8 Friction or abrasion hazards In contact with wire distributing pulley 1, 2, 3, 4, 5, 6, 7 In contact with the pipe to be wound while rotating In contact with the support wheel

46、s of pipe in rotation In contact with the transmission belts of the braking assembly In contact with braking pulley In contact with wire tension checking pulley In contact with electric transmission of pipe rotation motor In contact with the electric transmission of carriage translation motor In con

47、tact with the wire unwinding coil 17 Hazards from ejection prestressing wire breaking Prestressing wire breaking due to a defective wire or an excessive wire tensioning 8 5 !Safety requirements and/or protective measures“ 5.1 General !Machinery shall comply with the safety requirements and/or protec

48、tive measures of this clause and, unless otherwise specified in this standard, with the relevant requirements of EN 12629-1:2000+A1:2010. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant, which are not dealt with by this

49、document. NOTE For hazards which are to be reduced by the application of an A or B-level standard such as EN ISO 13850, EN ISO 13857, EN 60204-1, and for hydraulic, pneumatic or other machinery dealt with in standards for common uses, the manufacturer should carry out a risk assessment to establish the requirements of the A or B-level or other standard which are to be applied. This specific risk assessment shou