EN 12629-6-2004 en Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 6 Stationary and mobile equipment for the manufacture .pdf

1、BRITISH STANDARDBS EN 12629-6:2004Machines for the manufacture of constructionalproducts from concrete and calcium-silicate Safety Part 6: Stationary and mobile equipment for the manufacture of precast reinforced productsICS 91.220g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g

2、40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010National forewordThis British Standard is the UK implementation of EN 12629-6:2004+A1:2010. It supersedes BS EN 12629-6:2004 which is withdrawn.The start and fin

3、ish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted to Technical Committee MC

4、E/3/7, Machines for pre-cast concrete and calcium silicate products Safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct

5、application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 12629-6:2004+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 2 August 2005 BSI 2010Amendments/corrigenda issued since publicationDate Co

6、mments 31 October 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 63129 0EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-6:2004+A1 September 2010 ICS 91.220 Supersedes EN 12629-6:2004English Version Machines for the manufacture of constructional products from concrete and calci

7、um-silicate - Safety - Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Machines pour la fabrication de produits de construction en bton et silico-calcaire - Scurit - Partie 6: Equipements fixes et mobiles pour la fabrication de composants en bton arm Maschi

8、nen fr die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 6: Stationre und fahrbare Einrichtungen fr die Herstellung von bewehrten Fertigteilen This European Standard was approved by CEN on 30 April 2004 and includes Amendment 1 approved by CEN on 5 August 2010. C

9、EN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on ap

10、plication to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centr

11、e has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norwa

12、y, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form a

13、nd by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-6:2004+A1:2010: EEN 12629-6:2004+A1:2010 (E) 2 Contents page Foreword 3Introduction . 41 Scope 52 Normative references 63 Terms and definitions . 74 !List of significant hazards“ 95 !Safety requirements and/or protective

14、measures“ . 175.1 General 175.2 !Layout - Circulation - Means of access“ 175.3 !Control stations (see 4.11.8 of EN ISO 12100-2:2003 and 5.3.4, 5.3.5 of EN 12629-1:2000+A1:2010)“ . 185.4 Emergency stops . 185.5 Operating mode . 185.6 Module A: Manufacturing 195.7 Module B: storage-hardening . 195.8 M

15、odule C: Palletising and packaging of final products and defective products disposal station (see also 5.2 of !EN 12629-1:2000+A1:2010“) 205.9 Noise . 215.10 Summary of the safety measures given in relation to the significant hazards listed in Clause 4 216 !Verification of safety requirements and/or

16、 protective measures“ 257 Information for use 267.1 General 267.2 Instruction handbook 277.3 Marking . 28Annex A (informative) Manufacturing process on machines with or without turnover . 29Annex B (informative) Terminology and hazard zones relative to the various types of machines 30Annex ZA (infor

17、mative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 34Bibliography 35BS EN 12629-6:2004+A1:2010EN 12629-6:2004+A1:2010 (E) 3 Foreword This document (EN 12629-6:2004+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Constructio

18、n equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be

19、 withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved b

20、y CEN on 2010-08-05. This document supersedes EN 12629-6:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and su

21、pports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. !The series “Machines for the manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts:

22、Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturing in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressi

23、ng machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipment for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructi

24、onal products from calcium silicate (and concrete).“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark,

25、Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12629-6:2004+A1:2010EN 12629-6:2004+A1:2010 (E) 4 Introduction !

26、This European Standard is a Type C-standard as stated in EN ISO 12100.“ The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indicated in the scope of this document. When provisions of this type C document are different from those, which are stated

27、in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built according to the provisions of this type C document. !This document specifies the additional requirements to and/or the deviatio

28、ns from EN 12629-1:2000+A1:2010 specific for the stationary and mobile equipment for the manufacture of precast reinforced products as defined in Clause 3.“ With the aim of clarifying the intentions of the document it should be noticed that the following assumptions were made when producing it: spec

29、ific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations between the manufacturer and the user/owner the equipment will only be used by competent and designated persons the place of use/installation is adequately lit All operations are

30、carried out by specially trained operators BS EN 12629-6:2004+A1:2010EN 12629-6:2004+A1:2010 (E) 5 1 Scope 1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to stationary and mobile equipment for the manufacture of precast reinforced products as defined in Clause 3 and

31、 applies to these machines also when used for the manufacture of non-reinforced moulded products. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from concrete and calciumsilicate. This document specifies the additional req

32、uirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers.“ 1.2 This document applies to the modules comprising production machines (with or without turnover demoulding) for the manufacturing of reinforced moulded products as shown below and illustrated in in

33、formative Annexes A and B. NOTE This machinery can consist of three modules and they are generally designed to obtain a large moulding capacity (middle length of the products from 3 to 4 meters), with a limit height of demoulding of 1 m and a maximum width of 1,50 m. Module A: Manufacturing machines

34、 by vibration or compression and floating, with or without turnover. Module B: Stocking/hardening unit. Module C: Assembly for palletising/packaging of the concrete products. This module also permits the inspection of the products. These machines are designed to perform the following cyclic operatio

35、ns: manufacturing by vibration and even compression (oiling, mould feeding concrete + reinforcement , vibration, floating, interlocking, turnover, removing from mould); storage of moulds and pallet boards for concrete hardening; products destacking and packaging; moulds and pallet boards return to t

36、he manufacturing module. Any of these operations may be manual, semi-automatic or automatic. This document deals with automatic and semi-automatic operations of modules A and C and with automatic operations of module B. There are two main types of stationary and mobile equipment for manufacture of p

37、recast reinforced products: equipment with instant removing from mould on pallet boards or on the floor; equipment with delayed removing from mould (collection of moulds: the concrete products are hardened in the mould). This standard does not deal with the machines for: mixing of concrete; manufact

38、uring of the reinforcing steel; evacuation of the products to the stockyard; manufacturing of products (e.g. slabs or blocks) covered by other parts of EN 12629. BS EN 12629-6:2004+A1:2010EN 12629-6:2004+A1:2010 (E) 6 Annex A shows the most common types of units as well as their variations: immediat

39、e demoulding unit and delayed demoulding unit. 1.3 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifi

40、es the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.“ 1.4 This document is not applicable to stationary and mobile equipment for the manufacture of precast products, which are manufactured before the date of publication of this document by CEN. 2 N

41、ormative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machinery

42、Minimum gaps to avoid crushing of parts of the human body EN 547-1, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 547-2, Safety of machinery Human body measurements Part 2: Principles for de

43、termining the dimensions required for access openings EN 547-3, Safety of machinery Human body measurements Part 3: Anthropometric data EN 574, Safety of machinery - Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Te

44、rminology and general principles EN 894-1, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 953, Safety of machinery Guards General requirements for the design and con

45、struction of fixed and movable guards EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1050:1996, Safety of machinery Principles for risk assessment EN 1088, Safety of machinery Interlocking devices associated with guards Principle

46、s for design and selection EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology

47、(ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional products from concrete and calcium-silicate Safety Part 1: Common requirem

48、ents EN ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) BS EN 12629-6:2004+A1:2010EN 12629-6:2004+A1:2010 (E) 7 EN ISO 14122-1, Safety of machinery Permanent means of access to machinery Part 1: Choice of fixed means of

49、access between two levels (ISO 14122-1:2001) EN ISO 14122-2, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4, Safety of machinery Permanent means of ac