EN 12757-1-2005 en Mixing machinery for coating materials Safety requirements Part 1 Mixing machinery for use in vehicle refinishing (Incorporates Amendment A1 2010)《涂层材料用搅拌机械 安全要求.pdf

1、BRITISH STANDARDBS EN 12757-1:2005Mixing machinery for coating materials Safety requirements Part 1: Mixing machinery for use in vehicle refinishing ICS 87.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g

2、55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2010National forewordThis British Standard is the UK implementation of EN 12757-1:2005+A1:2010. It supersedes BS EN 12757-1:2005 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text

3、by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/8, Thermoprocessin

4、g equipment Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot

5、 confer immunity from legal obligations.BS EN 12757-1:2005+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 25 November 2005 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 August 2010 Implementation of CEN amendm

6、ent A1:2010ISBN 978 0 580 63165 8EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12757-1:2005+A1 June 2010 ICS 87.100 Supersedes EN 12757-1:2005English Version Mixing machinery for coating materials - Safety requirements - Part 1: Mixing machinery for use in vehicle refinishing Machines homogni

7、ser des produits de revtement - Prescriptions de scurit - Partie 1: Machines homogniser destines tre utilises pour la rfection des peintures dautomobiles Mischgerte fr Beschichtungsstoffe - Sicherheitsanforderungen - Teil 1: Mischgerte zur Verwendung in der Fahrzeugreparaturlackierung This European

8、Standard was approved by CEN on 1stAugust 2005 and includes Amendment 1 approved by CEN on 6 May 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

9、Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

10、 under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ger

11、many, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUN

12、G Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12757-1:2005+A1:2010: EEN 12757-1:2005+A1:2010 (E) 2 Contents Page Foreword 3Introduction . 41 Scope 52 Normative reference

13、s 63 Terms and definitions . 74 List of significant hazards 105 Safety requirements and/or measures 136 Verification of the safety requirements and/or measures . 197 Information for use 21Annex A (informative) Relationship between categories and zones . 25Annex B (informative) Explosion-prevention r

14、equirements for mixing machinery for vehicle refinishing . 26Annex C (informative) References to national exposure limit values 27Annex D (informative) Classification of construction materials reaction to fire - National standards 28Annex ZA (informative) !Relationship between this European Standard

15、 and the Essential Requirements of EU Directive 2006/42/EC“ . 29Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC 30Bibliography 31BS EN 12757-1:2005+A1:2010EN 12757-1:2005+A1:2010 (E) 3 Foreword This document (EN 12757-1:2005+A

16、1:2010) has been prepared by Technical Committee CEN/TC 271 “Surface treatment equipment Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December

17、2010, and conflicting national standards shall be withdrawn at the latest by December 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent ri

18、ghts. This document includes Amendment 1, approved by CEN on 2010-05-06. This document supersedes EN 12757-1:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This European Standard has been prepared under a mandate given to CEN by the Europe

19、an Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standard

20、s organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Pola

21、nd, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12757-1:2005+A1:2010EN 12757-1:2005+A1:2010 (E) 4 Introduction This European Standard is a C type standard as stated in Parts 1 and 2 of EN ISO 12100. This European Standard is part of a series of documen

22、ts specifying the health, safety and environmental protection requirements for the devices, units and equipment for surface coating: EN 1953 “Atomising and spraying equipment for coating materials Safety“; !EN 12621“ “Machinery for the supply and circulation of coating materials under pressure Safet

23、y“; EN 12757-1 “Mixing machinery for coating materials Safety“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. NOTE Further parts of this European Standard to cover other mixing machinery appl

24、ications for coating materials may follow. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built acc

25、ording to the provisions of this type C standard. BS EN 12757-1:2005+A1:2010EN 12757-1:2005+A1:2010 (E) 5 1 Scope 1.1 This European Standard applies to the design and construction of mixing machinery for liquid coating materials equipped with container of maximal volume 10 l used by vehicle refinish

26、ers and their coating materials distributors. The pressure related parts of the machines covered are classified as no higher than category I under article 9 of the Pressure Equipment Directive 97/23/EC. NOTE Pressure related parts of the machines referred to in this European Standard exceeding the l

27、imits of category I may lead to additional application of the Pressure Equipment Directive 97/23/EC. This European Standard deals with all significant hazards, hazardous situations and events relevant to mixing machinery mentioned above, when they are used as intended and under the conditions forese

28、en by the manufacturer (see Clause 4). Mixing machinery can operate by stirring or vibrating (shaking) and consists of the following equipment: cabinet; stirrer; vibrator; shaker; drive unit and related devices; container for coating material; safety, measuring and control devices; lighting; heating

29、 equipment and/or air conditioning inside the mixing cabinet. The mixing machinery may be fixed or mobile. 1.2 The following is excluded from this European Standard: Mixing machinery intended for: pressure vessels; open or closed material containers larger than 10 l; hand-held mixing tools. 1.3 This

30、 European Standard is not applicable to mixing machinery which is manufactured before the date of publication of this European Standard by CEN. BS EN 12757-1:2005+A1:2010EN 12757-1:2005+A1:2010 (E) 6 2 Normative references The following referenced documents are indispensable for the application of t

31、his document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN 349, Safety of machine

32、ry Minimum gaps to avoid crushing of parts of the human body EN 619, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of unit loads EN 811, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 842,

33、 Safety of machinery Visual danger signals General requirements, design and testing EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 954-1, Safety of machinery Safety-related parts of control systems Part 1: General principles for

34、 design EN 971-1:1996, Paints and varnishes Terms and definitions for coating materials Part 1: General terms EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and

35、their components Pneumatics EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection !EN 1127-1:2007, Explosive atmospheres Explosion prevention and protection Part 1: Basic concep

36、ts and methodology“ !EN 13237:2003, Potentially explosive atmospheres Terms and definitions for equipment and protective systems intended for use in potentially explosive atmospheres“ EN 13445-1, Unfired pressure vessels Part 1: General EN 13463-1:2001, Non-electrical equipment for potentially explo

37、sive atmospheres Part 1: Basic method and requirements !EN 13463-5:2003“, Non-electrical equipment intended for use in potentially explosive atmospheres Part 5: Protection by constructional safety “c“ EN 13478, Safety of machinery Fire prevention and protection EN 14462, Surface treatment equipment

38、Noise test code for surface treatment equipment including its ancillary handling equipment Accuracy grades 2 and 3 !EN 14986, Design of fans working in potentially explosive atmospheres“ !EN 60079-0:2009, Explosive atmospheres Part 0: Equipment General requirements (IEC 60079-0:2007)“ !EN 60079-15:2

39、005, Electrical apparatus for explosive gas atmospheres Part 15: Construction, test and marking of type of protection “n“ electrical apparatus (IEC 60079-15:2005)“ BS EN 12757-1:2005+A1:2010EN 12757-1:2005+A1:2010 (E) 7 EN 60204-1:1997, Safety of machinery Electrical equipment of machines Part 1: Ge

40、neral requirements (IEC 60204-1:1997) EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 61000-6-1, Electromagnetic compatibility (EMC) Part 6-1: Generic standards Immunity for residential, commercial and light-industrial environments (IEC 61000-6-1:1997, modified)

41、EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:1999, modified) EN 61000-6-3, Electromagnetic compatibility (EMC) Part 6-3: Generic standards Emission standard for residential, commercial and light-industrial environme

42、nts (IEC 61000-6-3:1996, modified) EN 61000-6-4:2001, Electromagnetic compatibility (EMC) Part 6-4: Generic standards Emission standard for industrial environments (IEC 61000-6-4:1997, modified) EN 61010-1, Safety requirements for electrical equipment for measurement, control and laboratory use Part

43、 1: General requirements (IEC 61010-1:2001) EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology,

44、 methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) ISO 3864-1:2002, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces and publi

45、c areas 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 971-1:1996, EN ISO 12100-1:2003 and the following apply. 3.1 mixing machinery machine for the mixing by stirring (with an inside agitating device), or by vibrating or shaking (by motion

46、of the container) of liquid coating materials in containers (vessels without pressure) NOTE 1 In a container, in which two or more components of which at least one is in a liquid consistence are brought together to be processed to a liquid coating material for vehicle refinishing use. NOTE 2 In gene

47、ral, the mixing machinery consists of a cabinet (as framework) with several shelves on which the mixing places are arranged. The number of shelves and mixing places depend on the volume of the container. The mixing places could be occupied by container of standardized mixing coating materials with a

48、 capacity between 1 l and 10 l. The container is closed by a stirring lid. The stirring lids generally consist of a unit with stirrer, lid and drive (e.g. clamp or rack-wheel) which are put on the open container of the coating materials. The lids are fixed by the pressing and turning of fixing clamp

49、s and ensure mixing process only in totally closed container. The stirrer can be powered e.g. via a clamp drive by a motor powered special shaft or via belt or worm drive. In general this is an electric motor, but also air driven motors are used, especially for installations in hazardous explosive environments. Furthermore the mixing machinery is equipped with a contro