EN 12965-2003 en Tractors and machinery for agriculture and forestry - Power take-off (PTO) drive shafts and their guards - Safety (Incorporates Amendment A2 2009)《拖拉机和农林机械 动力输出(PT.pdf

1、BRITISH STANDARD BS EN 12965:2003Tractors and machinery for agriculture and forestry Power take-off (PTO) drive shafts and their guards SafetyICS 65.060.01g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g5

2、5g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A2:2009 BS EN 12965:2003This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 26 June 2003 BSI ISBN National forewordThis British Standard is the UK implementation of A list of organizations

3、represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The start and finish of text introduced or altered by amendment is indicated in the te

4、xt by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“ . Compliance with a British Standard fromlegal obligations.cannot confer immunity EN 12965:2003+A2:2009.It supersedes BS EN 12965:2003 which is with

5、drawn.The UK participation in its preparation was entrusted to Technical Committee AGE/6, Agricultural tractors and forestry machinery.Users may wish to note that the committee voted against the implementation of this standard because they did not deem it to be a comprehensive coverage of the topic.

6、Amendments issued since publicationDate Comments plementation of CEN amendments A1:2004 and A2:20092010+A2:2009 978 0 580 67665 930 April 2010 ImEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12965:2003+A2 July 2009 ICS 65.060.01 Supersedes EN 12965:2003English Version Tractors and machinery f

7、or agriculture and forestry - Power take-off (PTO) drive shafts and their guards - Safety Tracteurs et matriels agricoles et forestiers - Arbres de transmission cardans de prise de force et leurs protecteurs - Scurit Traktoren und Maschinen fr die Land- und Forstwirtschaft - Gelenkwellen und ihre Sc

8、hutzeinrichtungen - Sicherheit This European Standard was approved by CEN on 13 February 2003 and includes Amendment 1 approved by CEN on 28 October 2004 and Amendment 2 approved by CEN on 30 May 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the cond

9、itions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in thr

10、ee official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of

11、Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN

12、COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12965:2003+A2:2009: EEN 12965:200

13、3+A2:2009 (E) 2 Contents Page Foreword 30 Introduction 41 Scope 42 Normative references 43 Terms and definitions . 54 Requirements and/or safety measures . 84.1 General requirements 84.2 Universal joint 84.3 Wide-angle universal joint 94.4 Guard 114.5 Intervention points. 114.6 Restraining system 12

14、5 Verification of safety requirements and/or measures 125.1 General 125.2 Test for cone guarding the universal joints 126 Information for use 146.1 Instruction handbook 146.2 Marking and warning . 16Annex A (normative) List of hazards . 17Annex ZA (informative) #Relationship between this European St

15、andard and the Essential Requirements of EU Directive 98/37/EC, amended by Directive 98/79/EC$ . 21Annex ZB (informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$ . 22Bibliography 23BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 3 For

16、eword This document (EN 12965:2003+A2:2009) has been prepared by Technical Committee CEN /TC 144, “Tractors and machinery for agriculture and forestry“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an ide

17、ntical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. This document includes Amendment 1, approved by CEN on 2004-10-28 and Amendment 2, approved by CEN on 2009-05-30. This document supersedes EN 12965:2003.

18、 The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and # $. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). #For

19、relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ EN 1152:1994 “Tractors and machinery for agriculture and forestry Guards for power take-off (PTO) drive shafts Wear and strength tests“ complements this European Standard which gives def

20、initions and requirements concerning PTO drive shafts and their guards. Annex A is normative. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austr

21、ia, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12965:20

22、03+A2:2009EN 12965:2003+A2:2009 (E) 4 0 Introduction This European Standard is a type C standard as defined in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C sta

23、ndard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The hazards that are common

24、 to agricultural machines (self-propelled, mounted, semi-mounted and trailed) are dealt with in EN 1553. 1 Scope This standard specifies safety requirements and their verification for the design and construction of power take-off (PTO) drive shafts and their guards linking self-propelled machinery (

25、or tractor) to the first fixed bearing of recipient machinery, by describing methods for the elimination or reduction of risks which need specific requirements. This standard concerns only the PTO drive shafts and those guards which are mechanically linked to the PTO drive shaft by at least two bear

26、ings. In addition, it specifies the type of information on safe working practices to be provided by the manufacturer. This standard does not deal with: the guards totally covering, but not mechanically linked to, the PTO drive shaft. As these devices are not at present widely established on the mark

27、et, they should be dealt with in a future revision of this standard; the mechanical characteristics of PTO drive shafts, overrun devices and torque limiters; general hazards which are dealt with in EN 1553 (see introduction). Environmental aspects have not been considered in this standard. This docu

28、ment is not applicable to PTO drive shafts and their guards which are manufactured before the date of publication of this document by CEN. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cite

29、d at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest editio

30、n of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology. EN 292-2:1991, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and

31、specifications (including amendment A1:1995). EN 294:1992, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs. EN 1070: 1998, Safety of machinery Terminology. BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 5 EN 1152, Tractors and machinery for agriculture

32、 and forestry Guards for power take-off (PTO) drive shafts Wear and strength tests. ISO 5673:1993, Agricultural tractors and machinery Power take-off drive shafts and position of power-input connection. ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipme

33、nt Safety signs and hazard pictorials General principles. 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 1070:1998 and ISO 5673:1993 and the following apply. 3.1 restraining system part of the PTO drive shaft guard which prevents rotation of

34、 the guard when the PTO drive shaft rotates NOTE See Figure 1a 14 - only shown as an example. 3.2 wide-angle universal joint constant-velocity joint allowing operation with an articulation generally higher than 50 NOTE See Figure 1b 9 - only shown as an example. 3.3 overrun device device that permit

35、s the transmission of motion only in one direction (from the tractor towards the recipient machinery). See Figure 2 NOTE It is normally used with recipient machine having high value inertia. 3.4 torque limiter device that cuts or limits the transmission of motion between tractor and recipient machin

36、ery, when the torque reaches a prefixed value. See Figure 3 BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 6 Figure 1a Figure 1b Key 1 Power take-off (PTO) 10 Guard cone 2 Power-input connection (PIC) 11 Guard tube 3 PTO yoke 12 Guard bearing 4 PIC yoke 13 Separate guard of wide angle universal j

37、oint 5 End of inner yoke of universal joint 14 Restraining system 6 Universal joint 15 PTO drive shaft guard 7 Double yoke 16 PTO wide-angle drive shaft guard 8 End of double yoke of outer joint 9 Wide-angle universal joint Figure 1 Parts of drive shaft and guard BS EN 12965:2003+A2:2009EN 12965:200

38、3+A2:2009 (E) 7 Key 1 PIC 2 Overrun device Figure 2 Example of overrun device Key 1 PIC 2 Torque limiter Figure 3 Example of torque limiter BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 8 4 Requirements and/or safety measures 4.1 General requirements The PTO drive shafts and their guards shall c

39、omply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN 292 for hazards relevant but not significant, which are not dealt with by this standard (e.g. thermal hazards). The list of significant hazards d

40、ealt with in this standard is given in annex A. Annex A also indicates the hazards which have not been dealt with. The manufacturer shall provide data in the instruction handbook (see 6.1) defining the limiting use that can be made of the drive shaft and its guards. This shall include operating data

41、 and warnings against misuse (see 6.2). The guard shall be designed to prevent contact with the moving components of the drive shaft whilst the drive shaft being operated in accordance with the instruction handbook and whilst the drive shaft being connected in the appropriate way between a tractor o

42、r self-propelled machine and a recipient machine. The outside parts of the guard shall not turn with the transmission shaft. The guard shall comply with acceptance criteria of EN 1152. The locking system of the PTO yoke (see Figure 1a and Figure 1b) shall have no point which can cause entanglement (

43、e.g. by collar design). If there is a torque limiter and/or an overrun device on the drive shaft it shall be positioned only on the PIC side of the drive shaft as shown in Figures 2 and 3. Relevant marking shall be provided. Unless otherwise specified in this standard, all the apertures and safety d

44、istances shall comply with the requirements of Tables 1, 3, 4 and 6 of EN 294:1992. Warnings shall be provided on the guards specifying the necessity to read the instruction handbook. 4.2 Universal joint The guard shall cover the drive shaft at least up to the end of the inner yoke of the universal

45、joint (see Figure 1a and Table 1 for dimension c in Figure 4). !Table 1 Maximum distance between the end of the PTO drive shaft guard and the axis of the locking device Dimensions in millimetres PTO type c (maximum) 1 80 2 80 3 90 “ BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 9 Key 1 Master sh

46、ield of tractor power take-off (PTO) 2 Axis of locking device Figure 4 Guarding of universal joints on PTO drive shafts on tractor side (side view). 4.3 Wide-angle universal joint The drive shaft shall be guarded in the straight-line position at least up to the end of the outer joint of the double y

47、oke (see Figure 1b and Table 1 dimension c in Figure 5). BS EN 12965:2003+A2:2009EN 12965:2003+A2:2009 (E) 10 Dimensions in millimetres Key 1 Master shield of tractor power take-off (PTO) 2 Axis of locking device Figure 5 Guarding of joints When a wide-angle joint is guarded by means of a separate g

48、uard independent of the guard of the other parts of the drive shaft (see Figure 1b), the guarding of this wide-angle joint shall be ensured as follows: at the maximum angular position of the rotating drive shaft, as specified by the manufacturer in the instruction handbook, the opening resulting fro

49、m the angular movement shall not be more than 30 mm (see Figure 6). This requirement is verified by the use of a 31 mm diameter rod. If the rod can be inserted into the opening without being in contact with the guards on both sides then the opening is too large to be acceptable; and an overlap between the separate guard and the guard cone shall be given viewed perpendicular to the axis of the drive shaft assembly when in the maximu