EN 13035-1-2008 en Machines and plants for the manufacture treatment and processing of flat glass - Safety requirements - Part 1 Storage handling and transportation equipment insid.pdf

1、BRITISH STANDARDBS EN 13035-1:2008Machines and plants for the manufacture, treatment and processing of flat glass Safety requirements Part 1: Storage, handling and transportation equipment inside the factoryICS 81.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54

2、g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 13035-1:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2008 BSI 2008ISBN 978 0 580 54103 2National forewo

3、rdThis British Standard is the UK implementation of EN 13035-1:2008.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/13, Glass manufacturing machines Safety.A list of organizations represented on this committee can b

4、e obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations. Amendments/corrigenda issued since publi

5、cationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 13035-1March 2008ICS 81.100English VersionMachines and plants for the manufacture, treatment andprocessing of flat glass - Safety requirements - Part 1: Storage,handling and transportation equipment inside the factoryMachines et in

6、stallations pour la production, le faonnageet la transformation du verre plat - Exigences de scurit -Partie 1 : Stockage, manutention et transport lintrieur delusineMaschinen und Anlagen fr die Herstellung, Be- undVerarbeitung von Flachglas - Sicherheitsanforderungen -Teil 1: Einrichtungen zum Lager

7、n, Handhaben undTransportieren innerhalb des WerksThis European Standard was approved by CEN on 28 December 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alt

8、eration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by tran

9、slationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany,

10、Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagemen

11、t Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13035-1:2008: EEN 13035-1:2008 (E) 2 Contents page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definition

12、s6 4 List of significant hazards 8 5 Safety requirements and/or protective measures 10 5.1 General10 5.2 Mechanical strength 10 5.3 Angle of lean 11 5.4 Retention of glass11 5.5 Cladding materials.13 5.6 Tow bars .13 5.7 Stability of storage equipment .13 5.8 Vacuum-lifting device for use inside the

13、 factory16 5.9 Other hazards.17 6 Verification of safety requirements and/or protective measures .18 7 Information for use 18 7.1 General18 7.2 Signals and warning devices18 7.3 Accompanying documents.18 7.4 Marking .19 Annex A (informative) Overview over equipment for glass storing, handling and tr

14、ansporting21 Annex B (informative) Terminology.22 B.1 Referring to glass 22 B.1.1 Glass height H 22 B.1.2 Glass length L 22 B.1.3 Product .22 B.1.4 Cullet .22 B.1.5 Flat glass 22 B.1.6 Substance.22 B.1.7 Vent .22 B.2 Referring to storage equipment .23 B.2.1 Attitude of glass in any type of equipment

15、 .23 B.2.2 Type of equipment.24 Annex C (informative) Minimum clearances for interfacing equipment 39 C.1 Vertical supporting bearers and the grab .39 C.2 Horizontal base bearers and the grab .39 C.3 Horizontal supporting bearers and the grab.40 C.4 Interfacing structural (non supporting) equipment

16、and handling device fingers.43 C.5 Beam-strap sling and over-the-top grab .43 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 46 Annex ZB (informative) Relationship between this European Standard and the Essential Requirement

17、s of EU Directive 2006/42/EC 47 Bibliography 48 BS EN 13035-1:2008EN 13035-1:2008 (E) 3 Foreword This document (EN 13035-1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This document

18、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliography). For re

19、lationship with EU Directive(s), see informative Annex ZA and ZB, which are integral parts of this document. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and conflicting nationa

20、l standards shall be withdrawn at the lat-est by September 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/

21、CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Lu

22、xem-bourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 13035-1:2008EN 13035-1:2008 (E) 4 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which

23、hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standa

24、rds for machines that have been designed and built according to the provisions of this type C standard. In this European Standard it is assumed that: negotiation occurs between the manufacturer and the user/purchaser concerning particular conditions of use not dealt with in this standard and specifi

25、c interfaces consideration (e.g. Annex C Clearances for interfac-ing equipment); the floors inside the factory used for glass charging and discharging processes are virtually horizontal and without significant asperities. 1 Scope 1.1 This standard contains the requirements for safety for the design

26、and installation of equipment intended for the storage, handling and transportation of flat glass inside the factory as described in Clause 3. It applies to stationary, movable and mobile storage equipment (see 3.2), mechanical and pneumatic handling equipment (see 3.3) and transportation equipment

27、(see 3.4) (see overview in Annex A). 1.2 Additional requirements for dealing with specific hazards due to the use outside the factory are dealt with in prEN 13035-2. 1.3 This standard only deals with the devices which are directly in contact with the glass. Tractors, cranes, hoists and fork lifts ar

28、e out of the scope as well as parts of other powered vehicles that are not in contact with the glass (see 3.4.1). This standard does not apply to manual handling equipment as defined in 3.3.1. 1.4 This standard deals with all significant hazards, hazardous situations and events relevant to equipment

29、 for the storage, handling and transportation of flat glass, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This standard specifies the appropriate technical measures to eliminate or reduce risks arising from the

30、 significant hazards during commissioning, the operation and maintenance. Noise has not been considered to be a significant hazard for any type of equipment in the scope of this standard. 1.5 This document is not applicable to storage, handling or transportation equipment for flat glass inside the f

31、actory, which is manufactured before the date of its publication as EN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced

32、 document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs BS EN 13035-1:2008EN 13035-1:2008 (E) 5 EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 811:1996, Saf

33、ety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: Gener

34、al principles for design EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Pr

35、evention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1757-3:2002, Safety of industrial trucks Pedestrian controlled manual and semi-manual trucks Part 3: Platform trucks EN 13155:2003, Cranes Safety Non-f

36、ixed load lifting attachments EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at o

37、ther specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11202:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Survey method in si

38、tu (ISO 11202:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic ter-minology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)

39、 EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Perma

40、nent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, step-ladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of acce

41、ss to machinery Part 4: Fixed lad-ders (ISO 14122-4:2004) ISO 3864-1:2002, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces and public areas BS EN 13035-1:2008EN 13035-1:2008 (E) 6 3 Terms and definitions For the purposes of this document, th

42、e terms and definitions given in EN ISO 12100-1 and the following apply. 3.1 general definitions 3.1.1 inside the factory all areas within enclosed buildings and company premises for glass manufacturing and processing in which the glass is stored and moved with the exception of building sites 3.1.2

43、floor structure structure which is the technical definition of the floor regarding: surface tolerance; inclination of the floor; strength, i.e. surface pressure and flexural resistance 3.1.3 angle of lean angle between the plane of the glass plate and the vertical axis when it is either being stored

44、 or transported (e.g. Figure B.2) 3.1.4 pack of glass accumulation of two or more plates of the same size and substance (e.g. B.1.6 and Figure B.1) 3.1.5 bearer structural member of equipment that supports the glass. There are two main types: 3.1.5.1 back bearer fixed construction in the vertical di

45、rection which the glass plate or pack leans against (e.g. Figure B.2) 3.1.5.2 base bearer fixed construction in the horizontal direction which the glass plate or pack stands on (e.g. Figure B.2) 3.1.6 cladding material used to prevent the glass plate or pack being damaged by the bearers (e.g. Figure

46、 B.2) 3.1.7 glass-retention device facilities to secure the glass on stillages and racks 3.1.8 retention finger (top or side) movable retention device on handling equipment, such as side-loading grabs, which holds the glass pack in the proximity of its edges. It can be of fixed or adjustable length

47、and rotating or non-rotating (e.g. Figures B.25 to B.27 b) 3.1.9 supporting foot (shoe for beam-strap sling) device that carries the weight of the glass pack. It can be fixed, adjustable or removable depending on the type of device used (e.g. Figures B.25, B.29 and B.43) BS EN 13035-1:2008EN 13035-1

48、:2008 (E) 7 3.2 storage equipment stationary, movable or mobile equipments for storing glass packs or single plates. Some of these equipments are also used for transportation The different types are: 3.2.1 stationary equipment racks, either fixed or free-standing on the floor, for single plates or p

49、acks. These systems shall not be moved loaded (e.g. Figures B.1 to B.7) 3.2.2 stationary equipment with mobile frame equipment designed to save space without loss of accessibility. The different types are: 3.2.2.1 drawer type equipment where all mobile frames stand directly against each other without gaps. Each frame is pulled out longi-tudinally, either by hand or mechanically, to load or unload the glass (e.g. Figure B.8) 3.2.2.2 movable-compact equipment where all mob