EN 13035-5-2006 en Machines and plants for the manufacture treatment and processing of flat glass - Safety requirements - Part 5 Machines and installations for stacking and de-stac.pdf

1、BRITISH STANDARDBS EN 13035-5:2006Machines and plants for the manufacture, treatment and processing of flat glass Safety requirements Part 5: Machines and installations for stacking and de-stackingICS 81.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g

2、49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2009 National forewordThis British Standard is the UK implementation of EN 13035-5:2006+A1:2009. It supersedes BS EN 13035-5:2006 which is withdrawn.The start and finish of text introduced

3、or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of ma

4、chinery, to Subcommittee MCE/3/13, Glass manufacturing machines Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct a

5、pplication.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 13035-5:2006+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 August 2008 BSI 2010Amendments/corrigenda issued since publicationDate Co

6、mments 28 February 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 62492 6EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13035-5:2006+A1 December 2009 ICS 81.100 Supersedes EN 13035-5:2006English Version Machines and plants for the manufacture, treatment and processing of flat glass

7、 - Safety requirements - Part 5: Machines and installations for stacking and de-stacking Machines et installations pour la production, le faonnage et la transformation du verre plat - Exigences de scurit - Partie 5: Machines et installations empiler et dpiler Maschinen und Anlagen fr die Herstellung

8、, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 5: Maschinen und Einrichtungen zum Stapeln und Abstapeln This European Standard was approved by CEN on 24 May 2006 and includes Amendment 1 approved by CEN on 8 November 2009. CEN members are bound to comply with the CEN/CENELEC

9、Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN

10、 member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN

11、members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swed

12、en, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.

13、Ref. No. EN 13035-5:2006+A1:2009: EEN 13035-5:2006+A1:2009 (E) 2 Contents Page Foreword 3Introduction . 41 Scope 52 Normative references 53 Terms and definitions . 74 List of significant hazards 75 Safety requirements and/or protective measures 96 Verification of safety requirements and/or protectiv

14、e measures . 117 Information for use 12Annex A (informative) Examples of typical constructions of machines and installations for stacking and de-stacking 14Annex B (informative) Example of electrical interlocking of movable guard (guard closed) 20Annex C (informative) Example of electrical interlock

15、ing with guard locking 21Annex D (informative) Example of stopping operation by safety equipment with electronically controlled braking 22Annex E (informative) Protection to prevent broken glass from falling out laterally . 23Annex ZA (informative) Relationship between this European Standard and the

16、 Essential Requirements of EU Directive 98/37/EC 24Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 25Bibliography 26Tables Table 1 List of significant hazards 8!Table 2 Individual testing for requirements stated in Clau

17、se 5 .12BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 3 Foreword This document (EN 13035-5:2006+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Construc-tion equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall

18、be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may

19、 be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-11-08. This document supersedes EN 13035-5:2006. The start and finish of text introduced or altered by amendme

20、nt is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB,

21、which are integral parts of this doc-ument.“ It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliog-raphy). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to im

22、plement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl

23、and and United Kingdom. BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 4 Introduction This European Standard is a type-C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of th

24、is European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been de-signed and built according to the provisions of thi

25、s type C standard. Machinery for stacking and de-stacking flat glass is used within the manufacture and further processing of flat glass in connection with a great variety of operations, e.g.: at the end of the production line for stacking flat glass with float dimensions; for loading cutting lines;

26、 for unloading and stacking flat glass after cutting and break-out; for loading lines for the production of insulating glass. Therefore, the specific safety measures are laid down in an independent standard to make them available for the use of all kinds of applications. These principles are also su

27、ited for application if loading systems are an integral part of other machinery of the EN 13035 series, e.g. tilting tables (see Figure A.5 of Annex A). When compiling this European Standard, it was assumed that the existing ad-hoc standards for components are applied, e.g. EN 619, !EN 13035-1“, EN

28、13035-4 when conveyors, stillages, tiltable parts are integrated. BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 5 1 Scope 1.1 This European Standard applies for machines and installations for stacking and de-stacking that are specifi-cally designed for building-up or taking down upright stac

29、ks of flat glass sheet by sheet including unloading and loading of single sheets of flat glass from or onto machines or transport devices (conveyors). NOTE For sketches with examples of typical constructions, see Annex A (informative), Figures A.1 to A.9. 1.2 !This European Standard deals with the s

30、ignificant hazards, hazardous situations and events relevant to machines and installations for stacking and de-stacking flat glass when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).“ Those hazards which are dealt wit

31、h in the ad-hoc standard EN 619 for conveyors are excepted. !This European Standard speci-fies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during commissioning, operation and maintenance.“ 1.3 This European Standard is not applicable to the si

32、gnificant hazards of conveyors and other machines for the manufacture, treatment and processing of flat glass, e.g. tilting tables, equipment for storage of flat glass, such as stillages. If there are specific hazards which arise by the co-operation of this machinery and equipment with ma-chines and

33、 installations for stacking and de-stacking, appropriate measures are specified. 1.4 This European Standard is not applicable to building up or taking down stacks by means of cranes that are temporarily equipped via hook with load-lifting attachments with suction cups to lift flat glass. 1.5 When co

34、mpiling this European Standard, it was assumed that lifting movements are only used as part of full automatic machines and that the related hazards are not significant. 1.6 This European Standard is not applicable to machines and installations for stacking and de-stacking which are manufactured befo

35、re the date of publication of this European Standard by CEN. !1.7 Noise is not a significant hazard for this type of machinery. The A-weighted emission sound pressure level at workstations does not exceed 70 dB(A).“ 2 Normative references The following referenced documents are indispensable for the

36、application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 953:1997, Safety of machinery Guards General requirements for the design and construction of

37、 fixed and movable guards !deleted text“ EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hy-draulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneu-matics EN 999:1998, Safety of machinery The po

38、sitioning of protective equipment in respect of approach speeds of parts of the human body !EN 1037“, Safety of machinery Prevention of unexpected start-up BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 6 !deleted text“ EN 1525:1997, Safety of industrial trucks Driverless trucks and their sys

39、tems EN 13367:2005, Ceramic machines Safety Transfer platforms and cars !EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified)“ !EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual

40、, acoustic and tactile signals (IEC 61310-1:2007)“ EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) !CLC/TS 61496-2, Safety of machinery Electro-sensitive protective equipment Part 2: Particular require-me

41、nts for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006)“ !deleted text“ EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basi

42、c concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General princi-ples for design (ISO 13849-1:2006) EN ISO 13850, Safety of machinery Emergency stop Principles for design

43、 (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)“ BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions give

44、n in EN ISO 12100-1:2003 and the following ap-ply. 3.1 stack pack of upright sheets of flat glass held slightly inclined off the perpendicular position 3.2 stillage construction (rack), fixed or movable, to take up and hold stacks in upright position slightly inclined off from the per-pendicular 3.3

45、 stacker mechanism to take single sheets of flat glass to build up stacks 3.4 de-stacker mechanism to take single sheets of flat glass from stacks 3.5 loader mechanism to take single sheets of flat glass from stacks on to machines or transport devices 3.6 un-loader mechanism to take single sheets of

46、 flat glass from machines or transport devices to stacks on stillages 3.7 machinery all machines and installations defined in 3.3 to 3.6 3.8 travelling movement change of position of machinery for stacking and de-stacking (movable type) between stillages, stacks and trans-port devices (conveyors) or

47、 other machines of the EN 13035 series such as cutting tables (see Figures A.7 to A.9) 4 List of significant hazards This clause contains the hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for machines a

48、nd installations for stacking and de-stacking and which require action to eliminate or reduce the risk. Before using this European Standard, it is important to carry out a general risk assessment of the machine in ques-tion. BS EN 13035-5:2006+A1:2009EN 13035-5:2006+A1:2009 (E) 8 Table 1 List of sig

49、nificant hazards ! Hazards Danger zone/dangerous items Preventive measures:see clause 4.1 Mechanical 4.1.1 Crushing and impact Machinery, fixed type: between moving loading and stacking mechanism with or without flat glass and fixed part of the machinery itself or other machines or trans-port devices, e.g. conveyors, stillages. Risk of impact only for cycles of less than 20 s. 5.2 to 5.5 4.1.2 Crushing and impact Machinery, fixed type: by the