EN 13035-6-2006 en Machines and plants for the manufacture treatment and processing of flat glass - Safety requirements - Part 6 Machines for break-out (Incorporates Amendment A1 2.pdf

1、BRITISH STANDARDBS EN 13035-6:2006+A1:2009Machines and plants for the manufacture, treatment and processing of flat glass Safety requirements Part 6: Machines for break-outICS 81.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g

2、36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 13035-6:2006+A1:2009. It supersedes BS EN 13035-6:2006 which is withdrawn.The start and finish of text introduced or altered by amendment is indicat

3、ed in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/13,

4、 Glass manufacturing machines Safety.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a Briti

5、sh Standard cannot confer immunity from legal obligations.BS EN 13035-6:2006+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 August 2008 BSI 2010Amendments/corrigenda issued since publicationDate Comments 28 February 2010 Implementa

6、tion of CEN amendment A1:2009ISBN 978 0 580 62972 3EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13035-6:2006+A1 December 2009 ICS 81.100 Supersedes EN 13035-6:2006English Version Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 6: M

7、achines for break-out Machines et installations pour la production, le faonnage et la transformation du verre plat - Exigences de scurit - Partie 6: Machines rompre Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 6: Brechmaschinen This E

8、uropean Standard was approved by CEN on 24 May 2006 and includes Amendment 1 approved by CEN on 8 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any al

9、teration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by t

10、ranslation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ge

11、rmany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMU

12、NG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13035-6:2006+A1:2009: EEN 13035-6:2006+A1:2009 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative reference

13、s 53 Terms and definitions .64 List of significant hazards 75 Safety requirements and/or protective measures 96 Verification of the safety requirements and/or protective measures 127 Information for use . 12Annex A (informative) !Noise-test code“ 14Annex ZA (informative) Relationship between this Eu

14、ropean Standard and the Essential Requirements of EU Directive 98/37/EC . 16Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 17Bibliography . 18Tables Table 1 List of significant hazards 7 Table 2 Individual testing for re

15、quirements stated in Clause 5 12 BS EN 13035-6:2006+A1:2009EN 13035-6:2006+A1:2009 (E) 3 Foreword This document (EN 13035-6:2006+A1:2009) has been prepared by Technical Committee CEN/TC 151 “Con-struction equipment and building material machines Safety”, the secretariat of which is held by DIN. This

16、 European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elem

17、ents of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-11-08. This document supersedes EN 13035-6:2006. The start and finish of text introdu

18、ced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see inform

19、ative Annexes ZA and ZB, which are integral parts of this document.“ It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliography). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following cou

20、ntries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, S

21、pain, Sweden, Switzerland and United Kingdom. BS EN 13035-6:2006+A1:2009EN 13035-6:2006+A1:2009 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicat

22、ed in the scope of this European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provi-sions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to

23、the provisions of this type C standard. When compiling this European Standard it was assumed that: machines for break-out used in shops for the treatment of flat glass are compact and can be overlooked from the working place of the operator; but sometimes extended plants with remote parts are usual

24、pref-erably in factories for the production of flat glass without the possibility of a survey from any position; transport, break-out of flat glass on the machinery generate no hazards by noise, but feeding waste glass into bins manually may make dangerous noise, when the glass is not placed with ca

25、re but thrown off. Dangerous noise may also be generated by crushing waste glass or feeding waste glass into containers by conveyors near to the operators working place so that wearing of ear plugs may be necessary; negotiations occur between the manufacturer and the user about measures to avoid dan

26、gerous noise at the operators position by other sources, e.g. by separation and/or insulation of noisy operations, such as charging of waste glass into containers or crushing of waste glass; gas burners for naked flames used to induce stress to glass present no other significant hazards than burns b

27、y the flame, because burners have very low capacity, are used in big halls and are always in the operators view so that automatic surveillance of the flame or specific ducts for exhaust are not usual and necessary; as far as applicable obstructions by the structure of guards during servicing work su

28、ch as fault clearing are prevented by a minimum distance of 0,5 m between the guard and the machinery; the existing ad-hoc standards for components are applied, e.g. EN 619, EN 13035-3, EN 13035-5, when conveyors, cutting operations or unloading equipment are integrated. BS EN 13035-6:2006+A1:2009EN

29、 13035-6:2006+A1:2009 (E) 5 1 Scope 1.1 This European Standard applies for machines for break-out of flat glass including the following steps: transport and positioning, break-out, transport of the cut sizes to the unloading position, leading away of waste flat glass. 1.2 !This European Standard dea

30、ls with the significant hazards, hazardous situations and events rele-vant to machines for the break-out of flat glass when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). Those hazards which are dealt with in EN 619 f

31、or conveyors are excepted. This European Standard specifies the appropriate techni-cal measures to eliminate or reduce risks arising from the significant hazards during commissioning, operation and maintenance.“ Hazards from noise are not considered to be significant. 1.3 This European Standard is n

32、ot applicable to the break-out operation (opening the cut) of cutting ma-chines for laminated glass (see EN 13035-7). 1.4 This European Standard is not applicable to the treatment of waste flat glass such as crushing and/or charging of waste flat glass into bins, containers. 1.5 This European Standa

33、rd does not apply to the significant hazards of conveyors. If there are specific hazards which arise by the co-operation of conveyors with machines for break-out of flat glass, appropriate measures are specified. 1.6 This European Standard is not applicable to machines for break-out of flat glass wh

34、ich are manufac-tured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition o

35、f the referenced document (including any amendments) applies. !deleted text“ EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !deleted text“ EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their

36、components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Preve

37、ntion of unexpected start-up !deleted text“ BS EN 13035-6:2006+A1:2009EN 13035-6:2006+A1:2009 (E) 6 EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars !EN 60204-1:2006

38、, Safety of machinery Electrical equipment of machines Part 1: General require-ments (IEC 60204-1:2005, modified) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007)“ EN 61496-1:2004, Safety of machinery E

39、lectro-sensitive protective equipment Part 1: General require-ments and tests (IEC 61496-1:2004, modified) !deleted text“ !EN ISO 4871:2009, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201, Acoustics Noise emitted by machinery a

40、nd equipment Measurement of emission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995, including Cor 1:1997) EN ISO 11202, Acoustics Noise emitted by machinery and equipment Measurement of

41、 emission sound pressure levels at a work station and at other specified positions Survey method in situ (ISO 11202:1995) EN ISO 11204, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Method requiring

42、 environmental correc-tions (ISO 11204:1995, including Cor 1:1997)“ EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design

43、Part 2: Tech-nical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safet

44、y of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) CLC/TS 61496-2:2006, Safety of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 6

45、1496-2:2006)“ 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1 break-out method to open a cut (score) by generating strain e.g. by mechanical devices, by local heating with gas burn-ers BS EN 13035-6:2006+A

46、1:2009EN 13035-6:2006+A1:2009 (E) 7 3.2 static break-out process to divide flat glass while the glass rests on a horizontal supporting surface e.g. break-out table 3.3 dynamic break-out process to divide flat glass while the glass is moving on a horizontal supporting surface 3.4 automatic (mode) bre

47、ak-out process carrying out of the following procedures without intervention of persons: transport and posi-tioning of the sheet; break-out e.g. by rolls, break-out bar; transport of divided glass to the unloading position (discharge of waste flat glass) 3.5 semi-automatic (mode) break-out process w

48、here some of the operations of the break-out process are controlled by a manual start 3.6 clamp (bar) device to hold down the glass from above against a supporting surface e.g. table 3.7 break-out bar long rectangular rod which moves upwards from below the supporting surface to lift and divide the s

49、cored flat glass 3.8 plunger tool which applies a vertical force to the glass from above 3.9 top rollers wheels which contact the flat glass from above to move the glass by friction or to generate strain to the glass for opening the cut 4 List of significant hazards This clause contains the hazards, hazardous situations and events, as far as they are dealt with in this Euro-pean Standard, identified by risk assessment as significant for ma