EN 13042-3-2007 en Machines and plants for the manufacture treatment and processing of hollow glass - Safety requirements - Part 3 IS machines (Incorporates Amendment A1 2009)《空心玻璃.pdf

1、BRITISH STANDARDBS EN 13042-3:2007Machines and plants for the manufacture, treatment and processing of hollow glass Safety requirements Part 3: IS MachinesICS 81.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g

2、48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58+A1:2009National forewordThis British Standard is the UK implementation of EN 13042-3:2007+A1:2009. It supersedes BS EN 13042-3:2007 which is withdrawn.The start and finish of text introduced or altered by amendment is in-dicated in th

3、e text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/13, Glass m

4、anufacturing machines Safety. A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British St

5、andard cannot confer immunity from legal obligations. BS EN 13042-3:2007+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 June 2007 BSI 2009Amendments/corrigenda issued since publicationDate Comments 31 October 2009 Implementation of

6、 CEN amendment A1:2009ISBN 978 0 580 62978 5EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13042-3:2007+A1 July 2009 ICS 81.100 Supersedes EN 13042-3:2007English Version Machines and plants for the manufacture, treatment and processing of hollow glass - Safety requirements - Part 3: IS machine

7、s Machines et installations pour la production, le faonnage et la transformation du verre creux - Exigences de scurit - Partie 3: Machines IS Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Hohlglas - Sicherheitsanforderungen - Teil 3: IS-Maschinen This European Standard was appro

8、ved by CEN on 15 December 2006 and includes Amendment 1 approved by CEN on 19 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lis

9、ts and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the res

10、ponsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,

11、Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Av

12、enue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13042-3:2007+A1:2009: EEN 13042-3:2007+A1:2009 (E) 2 Contents Page Foreword 3 Introduction . 4 1 Scope 5 2 Normative references 6 3 Terms and defi

13、nitions . 7 4 List of significant hazards 7 5 Safety requirements and/or protective measures 9 5.1 General 9 5.2 Starting and stopping and unexpected start-up . 10 5.3 Emergency-stop equipment . 10 5.4 Prevention of unexpected movements of individual mechanisms 10 5.5 Walking surfaces . 11 5.6 Opera

14、tion of manual controls . 11 5.7 Removal of broken glass 11 5.8 Noise . 11 5.9 Guards 12 5.10 Heat-protective equipment . 12 5.11 Gob distributor and interceptor . 12 5.12 Gob distributor operation . 12 5.13 Necessary movements in case of power failure . 13 5.14 Electrical equipment 13 5.15 Pneumati

15、c system . 13 5.16 Energy supply disconnecting devices 13 6 Verification of safety requirements and/or protective measures . 13 7 Information for use 14 7.1 General 14 7.2 Accompanying documents (in particular: instruction handbook) . 14 7.3 Marking . 15 Annex A (informative) Glossary . 16 Annex B (

16、informative) Blow and blow process 17 Annex C (informative) Press and blow process . 18 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 19 Annex ZB (informative) !Relationship between this European Standard and the Essentia

17、l Requirements of EU Directive 2006/42/EC“ . 20 Bibliography 21 Tables Table 1 List of significant hazards 8 Table 2 Individual testing for requirements stated in Clause 5 13 BS EN 13042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E) 3 Foreword This document (EN 13042-3:2007+A1:2009) has been prepared by

18、 Technical Committee CEN/TC 151 ”Construc-tion equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 20

19、10, and conflicting national standards shall be withdrawn at the latest by January 2010. This document includes Amendment 1, approved by CEN on 2009-06-19. This document supersedes EN 13042-3:2007. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. T

20、his document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.

21、“ This document is one of a series concerning machinery for the manufacture, treatment and processing of hollow glass (see Bibliography). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard:

22、 Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1

23、3042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When prov

24、isions of this type C standard are different from those which are stated in type A or B standards, the pro-visions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. IS

25、 glass container manufacturing machines within the meaning of this European Standard are machines with sev-eral individual manufacturing sections (Individual Sections = IS) in which the distribution of gobs, the forming proc-ess and the removal of the formed glass container take place automatically.

26、 Each manufacturing section is con-trolled individually, synchronously with the feeding of the glass gob, by an electrical linkage. Each section can be isolated individually from the gob distributor and shut down. The types of processes performed on the IS machine see also 3.3 , the operation names

27、of each part of the process and the names of specific parts of a section are shown in Annex B (informative) and Annex C (informative). !When compiling this European Standard it was assumed that due to the heat of the processed material and the need for the use of auxiliary aids, such as tongs, durin

28、g work in the danger zone of the closing mould, there is typi-cally no significant risk from the closing movement of the mould parts during the normal shaping process of hot glass.“ BS EN 13042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E) 5 1 Scope 1.1 This European Standard applies to the design and i

29、nstallation of IS machines including the gob distributor and machine conveyor. 1.2 ! This European Standard deals with the significant hazards, hazardous situations and events relevant to IS machines, when they are used as intended and under the conditions of misuse which are reasonably foresee-able

30、 by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from significant hazards during commissioning, operation and maintenance.“ 1.3 This European Standard does not deal with gob feeders (see EN 13042-1) and hand

31、ling machines for feed-ing (see EN 13042-2) which are self-standing machines used for the delivery of portions of melted glass to hollow-glass-forming machines such as glass presses (see EN 13042-5). 1.4 This European Standard is not applicable to IS machines which are manufactured before the date o

32、f publica-tion of this European Standard by CEN. BS EN 13042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E) 6 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the

33、 latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs !deleted text“ EN 894-3:2000, Safety of machinery Ergonomics requirements for the design of displays and control a

34、ctuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !deleted text“ EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneu-matics EN 999:1998, Safety

35、 of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Prevention of unexpected start-up !deleted text“ EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and se

36、lection !EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pres-sure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)“ EN ISO 3746:1995, Acoustics Determination of sound power levels of noise sources using sound pressu

37、re Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) !EN ISO 3747:2000, Acoustics Determination of sound power levels of noise sources using sound pres-sure Comparison method for use in situ (ISO 3747:2000)“ EN ISO 11204:1995, Acoustics Noise emitted by ma

38、chinery and equipment Measurement of emission sound pressure levels at the work station and at other specified positions Method requiring environmental corrections (ISO 11204:1995) EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equip-ment Part 1: Planni

39、ng (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:

40、2003) !EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General princi-ples for design (ISO 13849-1:2006)“ !EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006)“ BS EN 13042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E) 7 EN

41、 ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working plat-forms and walkways (ISO 14122-2:2001) EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005) 3 Terms and definitions For the purposes of t

42、his document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-ply. 3.1 start phase time between initiation of the manual controls to set an individual section into motion and the beginning of the automatic working cycle NOTE The time includes the necessary movements into

43、the ground position and the synchronisation with the IS machine 3.2 gob portion of melted glass delivered by a feeder mechanism 3.3 IS machine connected series of individual glass-container-forming units (individual sections) using either press and blow or blow and blow processes and fed with gobs f

44、rom a central feeder mechanism combined with a gob distributor and including a machine conveyor. NOTE The types of processes performed on the IS machine, the operation names of each part of the process and the names of specific parts of a section are shown in Annex B (informative) and Annex C (infor

45、mative) 3.4 gob distributor device receiving gobs from the gob feeder and delivering them to the appropriate individual sections 3.5 machine conveyor mechanism for continuous transport of the finished containers from the IS machine 4 List of significant hazards This clause contains the significant h

46、azards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for IS glass-forming machines with gob distributor and machine conveyor and which require action to eliminate or reduce the risk. BS EN 13042-3:2007+A1:2009E

47、N 13042-3:2007+A1:2009 (E) 8 !Table 1 List of significant hazards Clause Hazards Dangerous items Preventive measures: see clause 4 1 Mechanical hazards 4.1.1 Crushing 1. moulds opening and closing 2. funnel seating 3. baffle seating 4. invert/revert 5. blow head 6. pusher 7. take-out 8. neck ring 9.

48、 interceptor 10. scoop 11. gob distributor 5.2; 5.4; 5.9; 7.2.4 4.1.2 Cutting or severing 1. broken glass 5.7 4.1.3 Entanglement 1. baffle 2. funnel 3. invert/revert 4. take-out 5. machine conveyor 6. scoop 7. gob distributor 5.2; 5.4; 5.9; 7.2.4 BS EN 13042-3:2007+A1:2009EN 13042-3:2007+A1:2009 (E)

49、 9 Table 1 (concluded) Clause Hazards Dangerous items Preventive measures: see clause 4.1.4 Drawing-in or trapping 1. take-out 2. invert/revert 3. blow head 5.2; 5.4; 5.9; 7.2.3; 7.2.4 4.1.5 Impact 1. falling gob 2. invert/revert 3. take-out 4. baffle 5. funnel 6. blow head 7. gob distributor 8. scoop 5.2; 5.4; 5.9.2; 5.11; 5.12; 7.2.3; 7.2.4 4.1.6 Stabbing or puncture 1. broken glass 2. glass strands 5.7, 5.9; 7.2.3 4.2 Electrical 1. direct or indirect contact 5.14; 5.16; 7.2.5 4.3 Thermal,