EN 13109-2010 en LPG equipment and accessories - LPG tanks and drums - Disposal《液化石油气设备和配件 液化石油气罐和圆桶 处置》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 13109:2010LPG equipment and accessories LPG tanks and drums DisposalBS EN 13109:2010 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1

2、3109:2010. Itsupersedes BS EN 13109:2002 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/19, LPG containers and their associated fittings.A list of organizations represented on this committee can beobtained on request to its secretary.This publicati

3、on does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 67236 1ICS 23.020.30Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authori

4、ty of theStandards Policy and Strategy Committee on 31 January 2011.Amendments issued since publicationDate Text affectedBS EN 13109:2010EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13109 December 2010 ICS 23.020.30 Supersedes EN 13109:2002English Version LPG equipment and accessories - LPG

5、tanks and drums - Disposal quipements et accessoires pour GPL - Rservoirs pour GPL - limination Flssiggas-Gerte und Ausrstungsteile - Behlter und Fsser fr Flssiggas (LPG) - Entsorgung This European Standard was approved by CEN on 20 November 2010. CEN members are bound to comply with the CEN/CENELEC

6、 Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or t

7、o any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the offici

8、al versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slova

9、kia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide

10、for CEN national Members. Ref. No. EN 13109:2010: EBS EN 13109:2010EN 13109:2010 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .54 Gas freeing of tanks and drums .55 Scrapping of tanks and drums .66 Disposal of tanks and drums for uses other th

11、an for LPG storage .7Annex A (informative) Methods of gas freeing .8A.1 Preparation for gas freeing .8A.2 Methods of gas freeing .8A.2.1 By water 8A.2.2 By inert gas 8A.2.3 By steam .9A.2.4 By vacuum pump or compressor.9Annex B (informative) High level venting of LPG tanks and drums . 11Annex C (inf

12、ormative) Environmental checklist 12Bibliography . 13BS EN 13109:2010EN 13109:2010 (E) 3 Foreword This document (EN 13109:2010) has been prepared by Technical Committee CEN/TC 286 “Liquefied petroleum gas equipment and accessories”, the secretariat of which is held by NSAI. This European Standard sh

13、all be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2011, and conflicting national standards shall be withdrawn at the latest by June 2011. Attention is drawn to the possibility that some of the elements of this document

14、 may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13109:2002. The main technical change in this revision is the inclusion of an environmental checklist Annex C. Users of this standard, pre

15、pared in the field of application of Article 118A of the EC Treaty, should be aware that standards have no formal legal relationship with Directives that may have been made under Article 118A of the Treaty. In addition, national legislation in the Member states may contain more stringent requirement

16、s than the minimum requirements of a Directive based on Article 118A. Information on the relationship between the national legislation implementing Directives based on Article 118A and this EN may be given in a national foreword of the national standard implementing this standard EN. According to th

17、e CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia

18、, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 13109:2010EN 13109:2010 (E) 4 Introduction This European Standard specifies methods for the safe disposal of LPG tanks and drums. This European

19、 Standard calls for the use of substances and procedures that may be injurious to health and/or the environment if adequate precautions are not taken. It refers only to technical suitability and does not absolve the user from legal obligations relating to health, safety and environmental protection

20、at any stage. Protection of the environment is a key political issue in Europe and elsewhere. Protection of the environment is taken in a very broad sense. The standard takes into consideration the total lifecycle aspects of the activities involved in complying with the standard. These activities in

21、clude all phases such as scrapping, recycling of materials, etc. It has been assumed in the drafting of this European Standard that execution of its provisions is entrusted to appropriately qualified and experienced people. BS EN 13109:2010EN 13109:2010 (E) 5 1 Scope This European Standard specifies

22、 methods for the safe gas freeing and disposal of LPG tanks and drums above 150-litre water capacity. This European Standard is applicable to the following: tanks manufactured in accordance with EN 12542; drums manufactured in accordance with EN 14893, and LPG tanks and drums manufactured in accorda

23、nce with any other pressure vessel code. 2 Normative references Not applicable. 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 liquefied petroleum gas LPG mixture of predominantly butane or propane with traces of other hydrocarbon gases clas

24、sified in accordance with UN number 1965, hydrocarbon gases mixture, liquefied, NOS or UN number 1075, petroleum gases, liquefied NOTE In some countries, UN numbers 1011 and 1978 may also be designated LPG. 3.2 gas free with an LPG concentration in air less than 20 % of the lower explosive limit 3.3

25、 disposal gas freeing and discarding LPG tanks and drums either in the form of scrap metal or for use in non-pressure applications 3.4 competent person person who, by qualification, training, experience and resources, is able to make objective judgements related to the safe disposal of LPG tanks and

26、 drums 3.5 hydrate hydrocarbon and water compound which forms under reduced temperature and pressure, e.g. venting, and in appearance resemble snow or ice, and can plug equipment 4 Gas freeing of tanks and drums 4.1 Residual liquid LPG shall be safely removed from a tank or drum by a competent perso

27、n. BS EN 13109:2010EN 13109:2010 (E) 6 4.2 LPG shall be either: returned to an in-service LPG tank, or flared through a purpose designed flare stack fitted with a flame arrestor, or vented through a purpose designed high level vent, in a controlled manner, that ensures that the vented gas is diluted

28、 to less than 20 % of the lower explosive limit before it reaches ground level or any potential source of ignition (see Annex B), or a combination of any of these options. For safety and environmental protection reasons the first option is preferable. 4.3 Tanks and drums shall be made gas free by a

29、method chosen and controlled by a competent person. NOTE 1 Annex A gives examples of gas freeing methods. NOTE 2 The method of gas freeing should be selected so that it is technically effective and the environmental impact reduced to a minimum. After selecting the appropriate method, all suitable me

30、asures should be implemented in order to minimise the loss of energy, the emissions to air, raw material consumption and waste (e.g. inert gas, water, steam). NOTE 3 Noise levels from additional equipment (e.g. compressor or vacuum pump) should be evaluated and measures put in place to minimise the

31、impact upon the external environment. 4.4 Any flammable liquids remaining in the tank or drum (e.g. oily residues) shall be removed and disposed of in a suitable manner before the tank or drum can be considered gas free. 4.5 LPG tanks and drums shall be appropriately labelled e.g. “gas free“ or “N2p

32、urged“. WARNING If entry into the tank is necessary, a valid safe entry certificate shall be required. 4.6 Pressure relief valve assemblies, LPG fill couplings and all other fittings shall be removed. These fittings shall be scrapped and recycled or reconditioned where possible. NOTE It may be neces

33、sary to render valve outlets beyond repair to prevent reinstallation of LPG equipment where there is a concern that tanks and drums may be illegally reused for LPG. 5 Scrapping of tanks and drums 5.1 Tanks and drums shall be certified gas free and a hot work certificate issued prior to hot-work or c

34、utting operations being undertaken. 5.2 All nameplates shall be removed or permanently defaced. 5.3 Tanks and drums shall be scrapped by either: mechanical shredding, crushing by mechanical means, or cutting each tank or drum into two or more irregularly shaped pieces. NOTE Noise levels from crushin

35、g or cutting should be evaluated and measures put into place to minimise the impact upon the external environment. 5.4 After the above procedures as described in 5.3, tanks and drums shall be considered as scrap material. Scrap material shall be passed only to an authorised scrapping agent who is li

36、able for the effective disposal of BS EN 13109:2010EN 13109:2010 (E) 7 the material and the minimising of waste. The selection of the scrapping agent shall consider the total scrapping cycle of the tanks and drums (e.g. energy, transportation, waste). The scrapping agent shall be given details of an

37、y tank or drum coatings. 5.5 Underground tanks, if left in place, shall be filled with water or inert materials. All relevant measures shall be taken to ensure that the underground tank will not leak and contaminate the soil. NOTE National Building Codes or other relevant National Regulations should

38、 be considered. 6 Disposal of tanks and drums for uses other than for LPG storage 6.1 The use of tanks and drums for non-pressure applications is not excluded and can be considered as a good way of recycling tanks and drums which are unfit for service as pressure equipment. Adequate precautions shal

39、l be taken with respect to the nature and use of the product stored. The tanks and drums shall be appropriately labelled, e.g. “Do not pressurise“. 6.2 Tanks and drums shall be checked to ensure that they are depressurised and gas free. 6.3 All nameplates, any direct stamp markings and other labelli

40、ng shall be removed or permanently defaced. BS EN 13109:2010EN 13109:2010 (E) 8 Annex A (informative) Methods of gas freeing A.1 Preparation for gas freeing In each of the methods described below, tanks and drums should be nominally free of liquid LPG before gas freeing. Once liquid free, tanks and

41、drums should be depressurised e.g. piping LPG vapour from a suitable tank connection to a safely located flare burner, which should be fitted with a permanent pilot flame. The internal tank pressure should be reduced to a suitable level to enable one of the methods in A.2 to be used to gas free the

42、tank or drum. A.2 Methods of gas freeing A.2.1 By water Care should be taken to ensure that the tank and its supports are capable of safely supporting the extra weight of water. Water is progressively introduced and LPG vapour expelled via suitable tank connections, selected so that as far as possib

43、le no vapour space is left in the tank or drum when the procedure is completed, i.e. when the tank or drum is full of water. The vapour shall be piped, in a controlled manner, to: a purpose designed flare stack fitted with a flame arrestor, or a purpose designed high level vent that ensures that the

44、 vented gas is diluted to less than 20 % of the lower explosive limit before it reaches ground level or any potential source of ignition. Once the water has been drained, the tank or drum should be checked by a competent person and certified gas free and suitably labelled “gas free“. WARNING Hydrate

45、s may be formed in the tank. Hydrates will release LPG vapour when they melt. Water should be recycled ready for further purging applications or disposed of by appropriate means and should not be allowed to contaminate the ground or drainage systems. Any flammable liquids remaining in the tank or dr

46、um (e.g. oily residues) shall be removed and disposed of in a suitable manner before the tank or drum can be considered gas free. A.2.2 By inert gas A suitable inert gas, e.g. nitrogen or carbon dioxide, is used to displace and dilute the LPG vapour to a gas free level. Care should be taken to avoid

47、 hazards associated with inert gases such as: over pressurisation of the tank or drum; BS EN 13109:2010EN 13109:2010 (E) 9 electrostatic hazards, and low temperatures e.g. if the inert gas is generated from a liquid phase. Once the tank or drum has been prepared (see A.1), the inert gas can be intro

48、duced via a tank connection. The connections should be chosen considering the relative properties of LPG and the inert gas. The exhaust mixture should then be: flared through a purpose designed flare stack fitted with a pilot burner and flame arrestor; or vented through a purpose designed high level

49、 vent, in a controlled manner, that ensures that the vented gas is diluted to less than 20 % of the lower explosive limit before it reaches ground level or any potential source of ignition. When a non-flammable mixture reaches the flare burner, the inert gas should continue being introduced and vented until a gas free condition is reached. Tank and drum orifices should be plugged if the tank or drum is left filled with an inert gas. The tank or drum should be certified as being gas free and suitab