EN 13155-2003 en Cranes - Safety - Non-fixed load lifting attachments (Incorporates Amendment A2 2009)《起重机 非固定式荷载提升附属装置 包含修改件A2-2009》.pdf

1、BRITISH STANDARD BS EN 13155:2003 Cranes Safety Non-fixed load lifting attachments ICS 53.020.30 +A2:2009National foreword This British Standard is the UK implementation of EN 13155:2003+A2:2009. It supersedes BS EN 13155:2003 which is withdrawn. The start and finish of text introduced or altered by

2、 amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“. EN 13155:2003 covers a wide range of non-fixed load lifting attachments which have never previously been standardi

3、zed by BSI, CEN or ISO. The lack of previous standards as a starting point, together with the wide scope of the equipment covered and the wide variety of current practices among the established manufacturers, made this standard particularly difficult to draft and to get agreement on. Nevertheless co

4、nsiderable progress has been made, to the point where the parties involved were sufficiently in agreement to enable the first edition of this standard to be published. BSI Technical Committee MHE/3, which is responsible for the United Kingdom input to EN 13155, is of the view that, while further dev

5、elopment may be required, this standard in its present form contains much useful information to guide manufacturers, and it represents an important step forward. Experience of applying this standard will doubtless reveal some matters which, with the benefit of hindsight, have not been adequately dea

6、lt with, and will need to be reconsidered in the next edition. In particular, readers are advised to exercise a degree of caution about the rigour of some of the verification clauses. The UK participation in its preparation was entrusted to Technical Committee MHE/3, Cranes and derricks. A list of o

7、rganizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obl

8、igations. BS EN 13155:2003+A2:2009 Amendments/corrigenda issued since publication Date Comments 31 October 2009 Implementation of CEN amendments A1:2005 and A2:2009 This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 27 August 2003 BSI 2009 ISBN

9、 978 0 580 61926 7 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13155:2003+A2 March 2009 ICS 53.020.30 Supersedes EN 13155:2003 English Version Cranes - Safety - Non-fixed load lifting attachments Appareils de levage charge suspendue - Scurit Equipements amovibles de prise de charge Krane -

10、Sicherheit - Lose Lastaufnahmemittel This European Standard was approved by CEN on 17 November 2001 and includes Amendment 1 approved by CEN on 24 June 2005 and Amendment 2 approved by CEN on 17 February 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate

11、the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exist

12、s in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bo

13、dies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. E

14、UROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13155:2003+A2:2009: EEN 1

15、3155:2003+A2:2009 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 4 2 Normative references 5 3 Terms and definitions .7 4 List of significant hazards . 12 5 Safety requirements and/or measures . 19 6 Verification of the safety requirements and/or measures 26 7 Information for use . 31 Annex A

16、 (normative) General verification methods 37 Annex B (normative) Verification methods for plate clamps 42 Annex C (normative) Verification methods for vacuum lifters 46 Annex D (normative) Verification methods for lifting magnets 53 Annex E (normative) Verification methods for lifting beams 58 Annex

17、 F (normative) Verification methods for lifting forks . 60 Annex G (normative) Verification methods for clamps . 61 Annex H (informative) Selection of a suitable set of crane standards for a given application . 65 Annex ZA (informative) # # # #Relationship between this European Standard and the Esse

18、ntial Requirements of EU Directive 98/37/EC amended by Directive 98/79/EC$ $ $ $ . 67 Annex ZB(informative) # # # #Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$ $ $ $ 68 Bibliography . 69 BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 3 For

19、eword This document (EN 13155:2003+A2:2009) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by S

20、eptember 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2005-06-24 and Amendment 2, approved by CEN on 2009-02-17. This document supersedes EN 13155:2003. The start and finish of text introduced or al

21、tered by amendment is indicated in the text by tags !“ and # $. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). #For relationship with EC Directive(s), see informa

22、tive Annexes ZA and ZB, which are integral parts of this document.$ For the relationship with other European standards for cranes, see informative Annex H. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this E

23、uropean Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United

24、Kingdom. BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 4 Introduction This European Standard has been prepared to be a harmonized standard to provide one means for non-fixed load lifting attachments used on cranes to conform with the essential health and safety requirements of the Machinery Dire

25、ctive, as amended. This European Standard is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type A or B stand

26、ards, the provisions of this type C standard take precedence over the provisions of the other standards, for non-fixed load lifting attachments which have been designed and built according to the provisions of this type C standard. 1 Scope This European Standard specifies safety requirements for the

27、 following non-fixed load lifting attachments for cranes, hoists and manually controlled load manipulating devices: plate clamps; vacuum lifters; self priming, non-self priming (pump, venturi, turbine); electric lifting magnets (battery fed and mains-fed); permanent lifting magnets; electro-permanen

28、t lifting magnets; lifting beams; C-hooks; lifting forks; clamps; defined in clause 3. This standard does not specify the additional requirements for: non fixed load lifting attachments in direct contact with foodstuffs or pharmaceuticals requiring a high level of cleanliness for hygiene reasons; ha

29、zards resulting from handling specific hazardous materials (e.g. explosives, hot molten masses, radiating materials); BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 5 hazards caused by operation in an explosive atmosphere; hazards caused by noise; electrical hazards; hazards due to hydraulic and

30、pneumatic components. This standard does not cover the hazards related to mechanical strength of structural elements of attachments designed for more than 20 000 lifting cycles. NOTE The coefficient of utilization specified in clause 5.1.1 ensures that no fatigue verification is needed for less than

31、 20 000 cycles. This is in accordance with the well accepted calculation codes e.g. FEM 1001. This standard does not cover attachments intended to lift above people. This standard does not cover slings, ladles, expanding mandrels, buckets, grabs, or grab buckets. The hazards covered by this European

32、 Standard are identified in clause 4. This European Standard does not cover hazards related to the lifting of persons. This European Standard is applicable to non-fixed load lifting attachments which are manufactured after the date of approval by CEN of this standard. 2 Normative references !The fol

33、lowing referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ #deleted text$ EN 287-1, Approval testing of w

34、elders for fusion welding Part 1: Steels EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 457, Safety of machinery Auditory danger signals General requirements, design and testing EN 818-4, Short link chain for lifting purposes Safety Part 4: Chain slings

35、 Grade 8 EN 818-5, Short link chain for lifting purposes Safety Part 5: Chain slings Grade 4 EN 842, Safety of machinery Visual danger signals General requirements, design and testing EN 981, Safety of machinery - System of auditory and visual danger and information signals EN 1070: 1998, Safety of

36、machinery Terminology EN 1492-1, Textile slings Safety Part 1: Flat woven webbing slings, made of man-made fibres, for general purpose use EN 1492-2, Textile slings Safety Part 2: Roundslings, made of man-made fibres, for general purpose use ENV 1993-1-1: 1992, Eurocode 3: Design of steel structures

37、 Part 1-1: General rules and rules for buildings BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 6 EN 10025, Hot-rolled products of non alloy structural steels Technical delivery conditions EN 10045-1, Metallic materials Charpy impact test Part 1: Test method prEN 13414-1, Steel wire rope slings S

38、afety Part 1: Slings for general lifting service prEN 13557:2003, Cranes Controls and control stations EN 25817, Arc-welded joints in steel Guidance on quality levels for imperfections (ISO 5817:1992) #EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Bas

39、ic terminology, methodology (ISO 12100-1:2003)$ #EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)$ BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 7 3 Terms and definitions For the purposes of this European Stand

40、ard, the terms and definitions given in EN 1070:1998 and the following terms and definitions apply: 3.1 adhesion force force required to remove the load from a vacuum lifter 3.2 building area area where buildings, bridges, roads etc are being erected or renovated or demolished NOTE In these areas th

41、e environment is permanently changing. Any risks are higher than in plants or warehouses. 3.3 C-hook equipment in the form of a C used for lifting hollow loads e.g. coils, pipes Figure 1 Example of a C-hook 3.4 coefficient of utilisation arithmetic ratio between the maximum load held by the lifting

42、attachment and its working load limit 3.5 clamp equipment used to handle loads by clamping on a specific part of the load. NOTE Clamps are also known as tongs. For definition of plate clamps see 3.12. BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 8 Figure 2 Example of a clamp 3.6 individual veri

43、fication verification carried out on every item produced 3.7 lifting beam equipment consisting of one or more members equipped with attachment points to facilitate the handling of loads which require support at several points Figure 3 Example of a lifting beam 3.8 lifting forks equipment consisting

44、of two or more arms fixed to an upright with an upper arm, essentially to lift palletised or similar loads BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 9 Figure 4 Example of lifting forks 3.9 lifting magnet Figure 5 Example of a lifting magnet 3.9.1 electric lifting magnet equipment with a magn

45、etic field generated by an electric current creating sufficient force for gripping, holding and handling loads with ferro-magnetic properties. 3.9.2 permanent lifting magnet equipment with a permanent magnetic field which creates sufficient force for gripping, holding and handling loads with ferro-m

46、agnetic properties. The magnetic field is controlled by mechanical means 3.9.3 electro-permanent lifting magnet equipment with a permanent magnetic field which creates sufficient force for gripping, holding and handling loads with ferro-magnetic properties. The magnetic field is controlled by an ele

47、ctric current which is not required to sustain the magnetic field NOTE Electro-permanent lifting magnets can be energized by the mains or by battery or stand-alone generator. BS EN 13155:2003+A2:2009EN 13155:2003+A2:2009 (E) 10 3.10 No-go area area from which persons are excluded during normal opera

48、tion 3.11 non-fixed load lifting attachment lifting attachment which can be fitted directly or indirectly to the hook or any other coupling device of a crane, hoist or manually controlled manipulating device by the user without affecting the integrity of the crane, hoist or manually controlled manip

49、ulating device 3.12 plate clamps non powered equipment used to handle steel plates by clamping them between jaws. Figure 6 Example of plate clamps 3.13 positive holding device device making a direct mechanical connection to the load and which does not rely solely on friction, suction or magnetic adhesion to the load 3.14 secondary positive holding device device to hold loads if the primary holding me