EN 13204-2004 5000 Double acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements (Incorporates Amendment A1 2012)《消防和救生用双动液压救生工具 安全和性能》.pdf

1、BRITISH STANDARDBS EN 13204:2004Double acting hydraulic rescue tools for fire and rescue service use Safety and performance requirementsThe European Standard EN 13204:2004 has the status of a British StandardICS 11.160; 13.220.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40

2、g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 13204:2004 +A1:2012Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted witho

3、ut license from IHS-,-,-BS EN 13204:2004+A1:2012ISBN 978 0 580 62037 9Amendments/corrigenda issued since publicationDate Comments31 October 2012 Implementation of CEN amendment A1:2012This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 8 Februar

4、y 2005 The British Standards Institution 2012. Published by BSI Standards Limited 2012National forewordThis British Standard is the UK implementation of EN 13204:2004+A1:2012. It supersedes BS EN 13204:2004, which is withdrawn.The start and finish of text introduced or altered by amendment is indica

5、ted in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by .The UK participation in its preparation was entrusted by Technical Committee FSH/17, Fire brigade equipment, to Subcommittee FSH/17/9, Fi

6、re appliances and associated operational equipment.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. User are responsible for its correct application.Compliance

7、 with a British Standard cannot confer immunity from legal obligations.Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13204:

8、2004+A1 June 2012 ICS 13.220.10 Supersedes EN 13204:2004English Version Double acting hydraulic rescue tools for fire and rescue service use - Safety and performance requirements Matriels hydrauliques de dsincarcration double effet usage des services dincendie et de secours - Prescriptions de scurit

9、 et de performance Doppelt wirkende hydraulische Rettungsgerte fr die Feuerwehr und Rettungsdienste - Sicherheits- und Leistungsanforderungen This European Standard was approved by CEN on 27 October 2004 and includes Amendment 1 approved by CEN on 13 May 2012. CEN members are bound to comply with th

10、e CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Managemen

11、t Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status

12、as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, R

13、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any mean

14、s reserved worldwide for CEN national Members. Ref. No. EN 13204:2004+A1:2012: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 2 Contents page Foreword

15、 . 4Introduction . 51 Scope 62 Normative references 63 Terms and definitions . 74 Hazards . 105 Requirements. 115.1 Safety requirements 115.1.1 General . 115.1.2 Spreaders . 135.1.3 Cutters 155.1.4 Combi tools 155.1.5 Rams . 165.1.6 Power packs. 175.1.7 Manual pumps . 185.1.8 Hose and hose assemblie

16、s 185.1.9 Hose reels 195.1.10 Accessories . 195.1.11 Noise . 195.2 Performance requirements . 205.2.1 General . 205.2.2 Spreaders . 205.2.3 Cutters 215.2.4 Combi tools 235.2.5 Rams . 245.2.6 Power pack . 255.2.7 Manual pumps . 265.2.8 Hoses assemblies and hose reels . 265.2.9 Accessories . 266 Verif

17、ication . 266.1 General . 266.2 Verification of safety requirements . 276.2.1 General. Verify from manufacturers data . 276.2.2 Spreaders . 296.2.3 Cutters 306.2.4 Combi tools 306.2.5 Rams . 316.2.6 Power packs. 316.2.7 Manual pumps . 326.2.8 Hoses and hose assemblies 326.2.9 Hose reels 326.2.10 Acc

18、essories . 326.2.11 Noise . 326.3 Verification of performance requirements 336.3.1 General . 336.3.2 Spreaders . 33BS EN 13204:2004+A1:2012EN 13204:2004+A1:2012 (E)Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permi

19、tted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 3 6.3.3 Cutters 336.3.4 Combi tool . 346.3.5 Rams. 346.3.6 Power pack 346.3.7 Manual pump . 356.3.8 Hose assemblies and hose reels . 366.3.9 Accessories . 367 Information for use . 367.1 General . 367.2 Training 367.3 Safe and efficient ope

20、ration . 367.4 Stowage and cleaning 377.5 Inspection and testing 378 Marking 37Annex A (normative) List of hazards . 39Annex B (normative) Noise test code (Grade 2 of accuracy) 42Annex C (informative) Additional recommendations . 45Annex D (informative) Examples of technical measures for noise reduc

21、tion . 46Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 47Bibliography . 48BS EN 13204:2004+A1:2012EN 13204:2004+A1:2012 (E)Copyright European Committee for Standardization Provided by IHS under license with CENNot for R

22、esaleNo reproduction or networking permitted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 4 Foreword This document (EN 13204:2004+A1:2012) has been prepared by Technical Committee CEN/TC 192 “!Fire and rescue service equipment“”, the secretariat of which is held by BSI. This European Stand

23、ard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2012, and conflicting national standards shall be withdrawn at the latest by December 2012. Attention is drawn to the possibility that some of the elements of

24、 this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2012-05-13. This document supersedes EN 13204:2004. The start and finish of text introduced or al

25、tered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Ann

26、ex ZA, which is an integral part of this document. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Cze

27、ch Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13204:2004+A1:2012EN 13204:200

28、4+A1:2012 (E)Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 5 Introduction This document is a type C standard as stated in EN 1070. The machinery conce

29、rned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the p

30、rovisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. When compiling this document, it was assumed that: a) the manufacturer shall design and/or use components without specific requirements in accordance with the usual e

31、ngineering practice and calculation codes, including all failure modes; b) only trained and competent persons whilst wearing gloves (which comply to EN 659), will use and operate the machinery; c) the machinery is kept in good repair and working order, so that the required characteristics remain des

32、pite wear; d) the working place is adequately lit; e) negociations occur between the manufacturer and the purchaser concerning particular conditions for the use and places of use for the machinery related to health and safety. BS EN 13204:2004+A1:2012EN 13204:2004+A1:2012 (E)Copyright European Commi

33、ttee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 6 1 Scope This document deals with the technical requirements to minimise the risks of hazards listed in Clause 4 which can aris

34、e during the operation and/or maintenance of double acting hydraulic rescue tool systems, when carried out as intended by the manufacturer or his authorised representative. All the safety requirements of this document apply to double acting hydraulic rescue tools manufactured after the date of publi

35、cation. Double acting hydraulic rescue tool systems are intended for use by the fire fighting and rescue services, principally for cutting through, spreading or pushing apart the structural parts of road vehicles, ships, trains, aircrafts and building structures involved in accidents. They consist,

36、as defined in Clause 3 of a separate power pack, the tools and the necessary interconnections and intended accessories. NOTE 1 The aim is to assist whilst extracting the casualties or to create a working space for paramedical services taking the local conditions into account. This document does not

37、establish the additional requirements for: a) operation in severe conditions (e.g. extreme environmental conditions such as: temperatures outside the range 20 C +55 C, corrosive environment, tropical environment, contaminating environments, strong magnetic fields, potentially explosive atmospheres);

38、 b) the risk directly arising from the means provided for the portability, transportability and mobility of double-acting hydraulic rescue tools during periods of their operation. NOTE 2 For the EU/EEA other Directives can be applicable to the equipment in the scope, for example the Electro Magnetic

39、 Compatibility Directive. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

40、EN 563, Safety of machinery Temperatures of touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces EN 659, Protective gloves for firefighters EN 837-1, Pressure gauges Part 1: Bourdon tube pressure gauges Dimensions, metrology, requirements and testing EN 853, Rubb

41、er hoses and hose assemblies Wire braid reinforced hydraulic type Specification !EN 854, Rubber hoses and hose assemblies Textile reinforced hydraulic type Specification“ EN 855, Plastic hoses and hose assemblies Thermoplastics textile reinforced hydraulic type Specification EN 856, Rubber hoses and

42、 hose assemblies Rubber-covered spiral wire reinforced hydraulic type Specification EN 857, Rubber hoses and hose assemblies Wire braid reinforced compact type for hydraulic applications Specification BS EN 13204:2004+A1:2012EN 13204:2004+A1:2012 (E)Copyright European Committee for Standardization P

43、rovided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EN 13204:2004+A1:2012 (E) 7 EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 982, Safety of machinery Safety r

44、equirements for fluid power systems and their components Hydraulics EN 1050:1996, Safety of machinery Principles for risk assessment EN 1070:1998, Safety of machinery Terminology EN 10025-1:2004, Hot rolled products of structural steels Part 1: General technical delivery conditions EN 10210-2, Hot f

45、inished structural hollow sections of non-alloy and fine grain structural steels. Part 2: Tolerances, dimensions and sectional properties EN 13202, Ergonomics of the thermal environment Temperatures of touchable hot surfaces Guidance for establishing surface temperature limit values in production st

46、andards with the aid of EN 563 EN 60204-1, Safety of machinery Electrical equipment of machines Part 1: General requirements EN 60529, Degrees of protection provided by enclosures (IP codes) EN ISO 1402, Rubber and plastic hoses and hose assemblies Hydrostatic testing (ISO 1402:1994) EN ISO 1746, Ru

47、bber or plastics hoses and tubing Bending tests (ISO 1746:1998, including technical corrigendum 1:1999) !EN ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting p

48、lane (ISO 3744:2010)“ EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 7751:1997, Rubber and plastic hoses and hose assemblies Ratios of proof and burst pressure to design working pressure (ISO 7751:1991) !EN ISO 11201, Acoustics Noise emi