1、BRITISH STANDARD BS EN13232-4:2005Railway applications Track Switches andcrossings Part 4:Actuation,lockinganddetectionICS45.080+ A1:2011National forewordThis British Standard is the UK implementation of EN 13232-4:2005+A1:2011. It supersedes BS EN 13232-4:2005, which is withdrawn.The start and fini
2、sh of text introduced or altered by amendment is in-dicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee RA
3、E/2 Railway Applications - Track.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Stan
4、dard cannot confer immunity from legal obligations.BS EN 13232-4:2005+A1:2011This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2005 BSI 2011ISBN 978 0 580 70116 0Amendments/corrigenda issued since publicationDate Comments30 November
5、2011 Implementation of CEN amendment A1:2011EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13232-4:2005+A1 October 2011 ICS 93.100 Supersedes EN 13232-4:2005English Version Railway applications - Track - Switches and crossings - Part 4: Actuation, locking and detection Applications ferroviaire
6、s - Voie - Appareils de voie - Partie 4: Manuvre, blocage et contrle Bahnanwendungen - Oberbau - Weichen und Kreuzungen -Teil 4: Umstellung, Verriegelung und Lageprfung This European Standard was approved by CEN on 1 August 2005 and includes Amendment 1 approved by CEN on 13 September 2011. CEN memb
7、ers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applicati
8、on to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Managem
9、ent Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlan
10、ds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in a
11、ny form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13232-4:2005+A1:2011: EEN 13232-4:2005+A1:2011 (E) 2 Contents Page Foreword 31 Scope 52 Normative references 53 Terms and definitions .53.1 General 53.2 Actuation forces.73.3 Geometrical parameters 74 Design criteria .
12、 104.1 Parameters required . 104.2 Calculations and verifications . 114.2.1 Object detection between stock rail and switch rail . 114.2.2 Calculation of minimum flangeway. 114.2.3 Correct closing 124.2.4 Neutral position . 134.2.5 Negative force . 134.2.6 Mechanical integrity . 135 Test methods . 13
13、5.1 Obstacle detection 135.2 Minimum flangeway / free passage of wheel . 135.3 Correct closing 145.4 Actuation force, Fa145.5 Neutral position . 145.6 Negative force . 145.7 Trailability 155.7.1 General . 155.7.2 Factory testing 155.7.3 Track testing 156 Acceptance 156.1 General . 156.2 Standard tes
14、ting (no prototypes) 156.3 Prototype testing 166.4 Testing requirements for change in flexibility . 16Annex A (informative) Commonly used values for obstacle detection 17Annex B (informative) Commonly used values for flangeway 18Annex ZA (informative) !Relationship between this European Standard and
15、 the Essential Requirements of EU Directive 2008/57/EC“ 19BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011 (E) 3 Foreword This document (EN 13232-4:2005+A1:2011) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standa
16、rd shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. !This document has been prepared under a mandate given to CEN/CENELEC/ETS
17、I by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document.“ This document includes Amendment 1, approved by
18、CEN on 2011-09-13. This document supersedes EN 13232-4:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC
19、shall not be held responsible for identifying any or all such patent rights. This series of standards “Railway applications Track Switches and crossings” covers the design and quality of switches and crossings in flat bottom rails. The list of parts is as follows: Part 1: Definitions Part 2: Require
20、ments for geometric design Part 3: Requirements for wheel/rail interaction Part 4: Actuation, locking and detection Part 5: Switches Part 6: Fixed common and obtuse crossings Part 7: Crossings with moveable parts Part 8: Expansion devices Part 9: Layouts Part 1 contains terminology used throughout a
21、ll parts of the European Standard. Parts 2 to 4 contain basic design guides and are applicable to all switch and crossing assemblies. Parts 5 to 8 deal with particular types of equipment, including their tolerances. These use parts 1 to 4 as a basis. BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011
22、 (E) 4 Part 9 defines the functional and geometrical dimensions and tolerances for layout assembly. The following terms are used within to define the parties involved in using the EN as the technical basis for a transaction: CUSTOMER The operator or user of the equipment, or the purchaser of the equ
23、ipment on the users behalf. SUPPLIER The body responsible for the use of the EN in response to the customers requirements. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgiu
24、m, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 13232-4:2
25、005+A1:2011EN 13232-4:2005+A1:2011 (E) 5 1 Scope This European Standard determines the interface between moveable parts and the actuation, locking and detection equipment, and defines the basic criteria of switches and crossing with moveable parts in respect of the interface. It concerns: rules para
26、meters and tolerances for alternative positions of the moveable parts; criteria and limits for the forces which move and restrain the moveable parts. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the editi
27、on cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13232-1:2003, Railway applications Track Switches and crossings Part 1: Definitions prEN 13232-9, Railway applications Track Switches and crossings Part 9: Layouts 3 Terms a
28、nd definitions For the purposes of this European Standard, the terms and definitions given in EN 13232-1:2003 and the following apply. 3.1 General 3.1.1 actuation system system that ensures the correct movement of the moveable parts of the switch and crossing. The actuation system includes the rods,
29、 links and actuators needed to ensure the operation. The actuation system may be either electric, hydraulic, manual etc. 3.1.2 locking device device that ensures the moveable part of the switches and crossings stays in the desired position. It guarantees the correct position of the moveable part dur
30、ing the passage of the vehicle 3.1.3 detection device device that enables the verification of the correct positioning of the moveable part of the switch and crossing. It enables the signalling to decide whether safe train passage can be guaranteed 3.1.4 trailability ability of actuator and locking s
31、ystems to permit the trailing of the switches and crossings by a vehicle. There are two different trailing devices trailable devices and non-trailable devices 3.1.4.1 trailable devices devices which permit trailing as non-standard operation BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011 (E) 6 In
32、this case, parts of the switch may be slightly damaged. The switches and crossings will only be released for further operation after full inspection of switch and actuator. devices which permit trailing as standard operation. In this case the actuator and locking system permits the trailing of the s
33、witches and crossings by a vehicle, without damaging any part of it. In both cases the maximum trailing speed is defined 3.1.4.2 non-trailable devices devices which do not permit the trailing of the switches and crossings by a vehicle 3.1.5 single or multiple drives 3.1.5.1 single drive drive operat
34、ed at one position, i.e. the switch toe 3.1.5.2 multiple drives drives operated at more than one position. In this case there may be either single or multiple locking 3.1.6 lubrication free switch operation 3.1.6.1 non-lubricated slide baseplates no lubrication on the slide baseplates is required to
35、 ensure the correct actuation of the switch and crossing. This can be assured by special baseplates, roller systems or other devices 3.1.6.2 lubrication free actuator and locking system no lubrication is required to ensure the correct actuation and locking of the switch and crossing NOTE Track lubri
36、cation may still be required, for other reasons. 3.1.7 open and closed position 3.1.7.1 switches and switch diamond crossings closed position switch rail is applied to its corresponding stock rail 3.1.7.2 switches and switch diamond crossings open position switch rail stands away from its correspond
37、ing stock rail by a defined distance (switch toe opening) 3.1.7.3 common crossings with moveable parts closed position running edge (of main line or branch line) is not interrupted NOTE An open position does not exist. BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011 (E) 7 3.2 Actuation forces 3.2.
38、1 actuation force, Famaximum value of the force, applied by the actuator in order to operate the moveable parts of the switches and crossings (see Figure 1). This force is measured at the interface between actuator and the throwing or locking device 3.2.2 actuator capacity, Fcapmaximum force the act
39、uator can provide (see Figure 1) 3.2.3 negative force, Fnegforce needed to keep the moveable part at its closed position 3.2.4 retaining force, FRforce, provided by the actuator to keep the moveable parts in their positions, during vehicle passage 3.2.5 locking force, FLforce the locking device guar
40、antees and applies to the moveable parts in order to keep them at their locked position Key 1 Actuation force 2 Displacement Figure 1 Actuation forces 3.3 Geometrical parameters 3.3.1 stud gap, dstudgap between the stud supporting surface and the corresponding surface of the moveable part (i.e. swit
41、ch rail, point rail, wing rail) BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011 (E) 8 3.3.2 longitudinal displacement NOTE longitudinal displacements may occur in the switch and crossing area due to thermal, acceleration and braking forces. These forces can create differential displacement between
42、 the various components of the switch or crossing 3.3.2.1 switches differential displacement between switch and stock rail is the most important with regard to the switch actuation, locking and detection system. These displacements will be defined in two main places: a) differential toe tip displace
43、ment (y) This is the differential longitudinal displacement between the switch rail and the corresponding stock rail. In order to be able to measure the switch toe displacement, a reference point will be placed on the stock rail. b) differential displacement at the heel block (z) This is the differe
44、ntial longitudinal displacement between the switch rail and the corresponding stock rail, at the switch heel 3.3.2.2 crossings with moveable parts differential displacement between point or switch rail and the corresponding housing (wing rail) is the most important with regard to the actuation, lock
45、ing and detection system. This displacement is defined at the nose point. In order to be able to measure the swing nose or switch toe displacement, a reference point will be placed on the wing rail 3.3.3 maximum gap of closed switch rail, dgapmaximum permissible parallel distance between the two mac
46、hined contact faces of the switch and stock rail to give detection. A different value applies in front of the first detection position (dgap1) than in the rest of the machined area (dgap2). See Figures 2 and 3. The same definition applies in principle to crossings with moveable parts 3.3.4 maximum g
47、ap at switch toe, dtoemaximum permissible horizontal distance between the two machined contact faces of the switch and stock rail to give safe operation. The dimension is defined at the switch toe. This basic dimension is taken into account during switch point design to avoid derailment Key 1 dgap(e
48、ither dgap1or dgap2) 2 dtoeFigure 2 Gap of closed switch rail BS EN 13232-4:2005+A1:2011EN 13232-4:2005+A1:2011 (E) 9 Key 1 dgapor dtoeFigure 3 Maximum gap of closed switch rail 3.3.5 foot clearance, dfootdistance between the foot of the switch rail and the nearest part of the stock rail or any othe
49、r component (bolt, heaters etc.) fixed to it, ensuring clearance between both is maintained (see Figure 4) For additional equipment (e.g. heaters, cable connections) this clearance has to be maintained. Longitudinal displacements are taken into account. Key 1 dfootFigure 4 Foot clearance 3.3.6 toe movement, fpmovement of the toe, when moved by the actuator. It is the distance between open
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