1、BRITISH STANDARDBS EN 13389:2005+A1:2009 Food processing machinery Mixers with horizontal shafts Safety and hygiene requirementsICS 67.260g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3
2、g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 13389:2005+A1:2009. It supersedes BS EN 13389:2005 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes
3、to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/5, Food industry machines.A list of organizations r
4、epresented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS E
5、N 13389:2005+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 25 November 2005 BSI 2010Amendments/corrigenda issued since publicationDate Comments 30 April 2010 Implementation of CEN amendment A1:2009ISBN 978 0 580 63137 5EUROPEAN STAND
6、ARD NORME EUROPENNE EUROPISCHE NORM EN 13389:2005+A1 December 2009 ICS 67.260 Supersedes EN 13389:2005English Version Food processing machinery - Mixers with horizontal shafts - Safety and hygiene requirements Machines pour les produits alimentaires - Ptrins horizontaux - Prescriptions relatives la
7、scurit et lhygine Nahrungsmittelmaschinen - Mischmaschinen mit waagerechten Wellen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 1 August 2005 and includes Amendment 1 approved by CEN on 1 November 2009. CEN members are bound to comply with the CEN/CENELEC Int
8、ernal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN me
9、mber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN mem
10、bers are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,
11、 Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref
12、. No. EN 13389:2005+A1:2009: EEN 13389:2005+A1:2009 (E) 2 Contents Page Foreword 3Introduction . 41 Scope 52 Normative references 53 Terms, definitions, mode of operation and description 64 List of significant hazards 85 Safety and hygiene requirements and/or protective measures 116 Verification of
13、safety and hygiene requirements and/or protective measures . 187 Information for use 20Annex A (normative) Noise test code for mixers with horizontal shafts (Grade 2 of accuracy) . 23Annex B (normative) Principle of design to ensure the cleanability of mixers with horizontal shafts 25Annex ZA (infor
14、mative) Relationship between this European Standard and the Essential Requirements of EU Directive Machinery 98/37/EC, amended by 98/79/EC 41Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/CE“ . 42Bibliography 43BS EN 13389:2
15、005+A1:2009EN 13389:2005+A1:2009 (E) 3 Foreword This document (EN 13389:2005+A1:2009) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national sta
16、ndard, either by publication of an identical text or by endorsement, at the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN
17、 and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 1 November 2009. This document supersedes EN 13389:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags
18、 !“. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts o
19、f this document.“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland
20、, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 4 Introduction This European Standard is a type C standard as stated in !EN
21、 ISO 12100“. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this t
22、ype C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 5 1 Scope !This European Standard specifies requirements for the design, tr
23、ansport, installation, operation and maintenance of batch production fixed or tilting horizontal bowl type mixers with one or two rotating shafts with or without movable blades. These mixers are used to mix, knead and homogenise food for animal or human consumption in powder, paste or liquid form. T
24、he mixers can be floor mounted or transportable (with or without castors). They are intended to be used when stationary.“ These machines are used in feed mills and factories which produce, work on or process foodstuff, for example biscuits, bread, chocolate, cereal products. This European Standard d
25、oes not deal with the use of the machine in potentially explosive atmospheres. !This European Standard deals with the significant hazards, hazardous situations and events relevant to mixers with horizontal shafts, when they are used as intended and under conditions of misuse which are reasonably for
26、eseeable by the manufacturer (see Clause 4).“ This European Standard also specifies food hygiene requirements. The feeding equipment, the dosing equipment, and the requirements of equipment for the supply of inert gases, and for heating and cooling, are excluded from the scope of this European Stand
27、ard. The hazards due to the unloading equipment (container, discharge belt, etc.) are not dealt with in this European Standard. When drafting this European Standard, it has been assumed that the machines are not intended to be cleaned with a water jet. This European Standard is not applicable to mix
28、ers with horizontal shafts which are manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For unda
29、ted references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs. !deleted text“ EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Pri
30、nciples for design. EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. !deleted text“ EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body. EN 1088:1995, Safety o
31、f machinery Interlocking devices associated with guards Principles for design and selection. EN 1127-1, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology. BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 6 EN 1672-2:2005, Food processing machinery Basi
32、c concepts Part 2: Hygiene requirements. EN 13478, Safety of machinery Fire prevention and protection. !EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204:2005, modified)“ EN 60529, Degrees of protection provided by enclosures (IP code) (IEC
33、 60529:1989). EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994). EN ISO 4287, Geometrical Product Specifications (GPS) Surface texture: Profile method Terms, de
34、finitions and surface texture parameters (ISO 4287:1997). EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996). EN ISO 11201, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work
35、station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201/AC1:1995). EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995). EN ISO 12001, Acoustics No
36、ise emitted by machinery and equipment Rules for the drafting and presentation of a noise test code (ISO 12001:1996). EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003, Safety of machi
37、nery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003). !EN ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006)“ EN ISO 13732-3, Ergonomics of the
38、 thermal environment - Touching of cold surfaces - Part 3: Ergonomics data and guidance for application (ISO/DIS 13732-3:2002). !EN ISO 13849-1:2008, Safety of machinery Safety related parts of control systems Part 1: General principles for design (ISO 13849-1:2006)” EN ISO 13850:2008, Safety of mac
39、hinery Emergency stop Principles for design (ISO 13850:2006)“ 3 Terms, definitions, mode of operation and description 3.1 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1.1 fixed bowl mixer mixer wit
40、h a bowl which is fixed during filling, mixing and discharge BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 7 3.1.2 tilting bowl mixer mixer with a bowl that tilts to allow filling and/or discharging of the mixer 3.1.3 mixing element blade, plough, Z blade or other device attached to the main hor
41、izontal shafts used to mix the product 3.1.4 movable blade(s) knife (knifes) fixed inside the bowl 3.1.5 side cutter mixing device independently driven from the main drive shaft(s) 3.2 Mode of operation and normal operational use The range of machines covered by this European Standard are designed t
42、o batch mix powdered, paste and liquid products, the primary ingredient usually being flour. When the mixing bowl is in its loading position, the machine receives the dry or wet ingredients, weighted or metered. This operation is controlled by either the operator of the machine or automatically. The
43、 machine mixes and/or melts ingredients during a time or with an energy based measurement. When the mixing cycle is over, the product is unloaded into a mobile container, or into a fixed hopper or onto a discharge belt, e. g. by tilting the mixing bowl. The machine may be manually operated or comple
44、tely automatic. The bowl may be heated or cooled. 3.3 Description Typical mixers with horizontal shafts are shown in Figures 1a and 1b, with the following main elements: a) rigid machine frame; b) mixing bowl; c) rotating mixing shafts; d) main drive motor and gearbox; e) bowl tilting mechanism; f)
45、electrical controls; g) delivery device: discharge hopper, discharge belt or mobile container; h) movable blades if any. BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 8 Figure 1a “Z blade and tilting bowl“ machine Figure 1b “Fixed bowl“ machine Figure 1 Mixers with horizontal shafts 4 List of si
46、gnificant hazards 4.1 General This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk.
47、BS EN 13389:2005+A1:2009EN 13389:2005+A1:2009 (E) 9 Before using this European Standard it is important to carry out a risk assessment of the mixer with horizontal shafts to check that it has the hazards identified in this clause. 4.2 Mechanical hazards The significant mechanical hazards are: a) tra
48、pping points between the blades and the bowl; b) trapping points between the bowl and machine frame during tilting of the bowl on tilting bowl machines; c) trapping points between the mixer bowl and cover; d) drive mechanisms; e) loss of stability. The example shown in Figure 2 illustrates 6 danger
49、zones associated with these hazards: Zone 1: Access to the rotating tools through the feed opening: hazards of trapping and shearing, between blades and bowl, to the whole or any part of the body; Zone 2: Access to the rotating tools through the discharge: hazards of trapping and shearing, between blades and bowl, to the whole or any part of the body; Zone 3: Access to trapping point between the bowl and machine frame on machines with tilting bowl
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