1、BRITISH STANDARDTerminations for steel wire ropes Safety Part 3: Ferrules and ferrule-securingICS 53.020.30; 77.140.65g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g4
2、2g43g55g3g47g36g58BS EN 13411-3:2004 +A1:2008 This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 7 July 2004ISBN 978 0 580 602573National forewordAmendments corrigenda issued since publicationBS EN 13411-3:2004+A1:2008This British Standard is t
3、he UK implementation of EN 13411-3:2004+A1:2008. It supersedes BS EN 13411-3:2004, which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered
4、 by CEN amendment A1 is indicated by a b . The UK participation in its preparation was entrusted to Technical Committee MHE/2, Wire ropes.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary p
5、rovisions of a contract. Users are responsible for it correct application.Compliance with a British Standard cannot confer immunity from legal obligations. Date Comments 31 May 2009Implementation of CEN amendment A1:2008 BSI 2009 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13411-3:2004+A1 O
6、ctober 2008 ICS 21.060.70; 53.020.30 Supersedes EN 13411-3:2004English Version Terminations for steel wire ropes - Safety - Part 3: Ferrules and ferrule-securing Terminaisons pour cbles en acier - Scurit - Partie 3: Manchons et boucles manchonnes Endverbindungen fr Drahtseile aus Stahldraht - Sicher
7、heit - Teil 3: Pressklemmen und Verpressen This European Standard was approved by CEN on 16 April 2004 and includes Corrigendum 1 issued by CEN on 19 October 2005 and Amendment 1 approved by CEN 18 September 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipul
8、ate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard e
9、xists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standard
10、s bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdo
11、m. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13411-3:2004+A1:200
12、8: EEN 13411-3:2004+A1:2008 (E) 2 Contents page Foreword4 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 List of hazards7 5 Safety requirements and/or measures 8 5.1 Ferrule-secured system 8 5.1.1 General8 5.1.2 Type testing8 5.1.3 Instructions to be provided by the ferrule-secured
13、system designer10 5.2 Ferrules.10 5.2.1 Material .10 5.2.2 Dimensions.10 5.2.3 Manufacture and quality control of ferrule .10 5.2.4 Certificate .11 5.2.5 Marking .11 5.3 Ferrule-securing.11 5.3.1 General11 5.3.2 Matching of ferrule to wire rope .11 5.3.3 Forming the eye .11 5.3.4 Pressing the ferrul
14、e .13 5.3.5 Quality control after pressing of the ferrule .13 6 Verification of the safety requirements and/or measures .14 6.1 Qualification of personnel 14 6.2 Tensile type test (FSET system designer) 14 6.3 Fatigue type test (FSET system designer) 14 6.4 Fatigue type test of Flemish eye ferrule-s
15、ecured termination of crane hoist rope (FSET system designer).14 6.5 Ferrule dimensions before pressing (Ferrule manufacturer)14 6.6 Manufacture and quality control of ferrule (Ferrule manufacturer)14 6.7 Ferrules (FSET or ferrule-secured endless loop manufacturer).14 6.8 Matching of ferrule to wire
16、 rope (FSET or ferrule-secured endless loop manufacturer) .14 6.9 Forming the eye (FSET or ferrule-secured endless loop manufacturer) .15 6.10 Pressing the ferrule (FSET or ferrule-secured endless loop manufacturer) .15 6.11 Quality control after pressing the ferrule(s) (FSET or ferrule-secured endl
17、ess loop manufacturer).15 7 Information for use 15 7.1 Marking .15 7.2 Certificate .15 Annex A (informative) Specification for one design of turn-back eye ferrule-secured termination16 A.1 General16 A.2 Types of terminations .16 A.3 Ropes for this design of ferrule .18 A.3.1 General18 A.3.2 Rope typ
18、es18 A.3.3 Metallic cross sectional area factor.18 A.3.4 Rope grade .18 A.3.5 Types of rope lay .18 BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:2008 (E) 3 A.4 Tubing.18 A.4.1 General18 A.4.2 Material .18 A.4.3 Straightness .18 A.4.4 Wall thickness19 A.5 Identification and dimensions of ferrules (un
19、pressed) .19 A.6 Matching wire rope to ferrule .22 A.7 Making the eye termination 25 A.7.1 Positioning of ferrule (Types A and B)25 A.7.2 Pressing the ferrule.25 A.7.3 Ferrules after pressing25 A.8 Information for use 27 A.8.1 Identification marks.27 A.8.2 Temperature limits.27 Annex ZA (informative
20、) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“.28 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.29 Bibliography30 BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:200
21、8 (E) 4 Foreword This document (EN 13411-3:2004+A1:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publicat
22、ion of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 13411-3:2004. This document includes Amendment 1, approved by CEN on 2008-09-18 and includes Corrigendum 1 issued
23、 by CEN on 19 October 2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. The modifications of the related CEN Corrigendum have been implemented at the appropriate places in the text and are indicated by the tags . This document has been prepare
24、d under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ Annex A is informative. EN
25、 13411 consists of the following parts: Part 1: Thimbles for steel wire rope slings Part 2: Splicing of eyes for wire rope slings Part 3: Ferrules and ferrule-securing Part 4: Metal and resin socketing Part 5: U-bolt wire rope grips Part 6: Asymmetric wedge socket Part 7: Symmetric wedge socket Acco
26、rding to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latv
27、ia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:2008 (E) 5 Introduction This European Standard is a Type C Standard as stated in EN 1070. This European St
28、andard has been prepared to provide a means of conforming with the essential requirements of the Machinery Directive and associated EFTA regulations. Purchasers ordering to this standard are advised to specify in their purchasing contract that the supplier operates an independently verified quality
29、assurance system to ensure themselves that products claimed to comply consistently achieve the required level of quality. It is understood that type testing of a ferrule-secured eye termination system is the responsibility of the ferrule-secured eye termination system designer. It is also understood
30、 that the ferrule supplier is responsible for ensuring that the material, design and quality of the ferrule is in accordance with the ferrule-secured eye system designers specification. Ferrule-secured eyes manufactured by the ferrule-secured eye termination producer in accordance with this standard
31、 are permitted for use as rope terminations in the production of steel wire rope slings. They are also used as terminations for steel wire rope assemblies for raising, lowering and supporting loads. The steel wire rope terminations concerned and the extent to which hazards, hazardous situations and
32、events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for steel wire rope terminati
33、ons that have been designed and produced according to the provisions of this type C standard. BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:2008 (E) 6 1 Scope This European Standard deals with the requirements for the ferrule-securing of eyes and endless loops. It also deals with the requirements for
34、 ferrules for the ferrule-securing of eyes and endless loops. This European Standard applies to the ferrule-securing of eye terminations formed either by a Flemish eye or turn-back eye and covers ferrules made of non alloy carbon steel and aluminium. This European Standard applies to slings and asse
35、mblies using steel wire ropes for general lifting applications up to and including 60mm diameter conforming to EN 12385-4, lift ropes conforming to EN 12385-5 and spiral strand ropes conforming to EN 12385-10. Type testing of ferrule-secured systems and manufacturing quality control requirements are
36、 also specified. This European standard deals with all significant hazards, hazardous situations and events relevant to this particular steel wire rope termination when used as intended and under conditions of use which are foreseeable by the manufacturer. This standard applies to terminations of st
37、eel wire ropes with ferrules and ferrule-securing which are manufactured after the date of this publication. NOTE One design of ferrule-secured turn-back eye termination using an oval aluminium ferule which satisfies the requirements of this European Standard is given for information in annex A. 2 N
38、ormative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions
39、 of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 515, Aluminium and aluminium alloys - Wrought products - Temper designation
40、s EN 1050:1996, Safety of machinery Principles of risk assessment EN 12385-1, Steel wire ropes - Safety - Part 1: General requirements EN 12385-2:2002, Steel wire ropes Safety Part 2: Definitions, designation and classification EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general l
41、ifting applications EN 12385-5, Steel wire ropes Safety Part 5: Stranded ropes for lifts EN 12385-10, Steel wire ropes Safety Part 10: Spiral ropes for general structural applications EN ISO 12100-2, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles (
42、ISO 12100-2:2003) BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:2008 (E) 7 3 Terms and definitions For the purposes of this European Standard, the terms and definitions in EN 12385-2:2002 apply together with the following: 3.1 ferrule-secured eye termination (FSET) eye formed at a rope end secured by
43、 means of a ferrule pressed on the rope 3.2 Flemish eye ferrule-secured termination eye formed at a rope end secured by means of a ferrule pressed on the main body of the rope and the tail ends of the strands from the Flemish eye 3.3 turn-back eye ferrule-secured termination eye formed at a rope end
44、 secured by means of a ferrule pressed onto the main body of the rope and the tail end 3.4 ferrule-secured endless loop loop secured by ferrules pressed on the overlapping rope ends resulting in an endless rope assembly 3.5 competent person designated person, suitably qualified by knowledge and expe
45、rience, and with the necessary instruction to ensure that the required operations are correctly carried out 3.6 ferrule-secured system designer person or organization that designs the ferrule-secured eye termination or ferrule-secured endless loop and assumes responsibility for type testing 3.7 ferr
46、ule manufacturer person or organization that manufactures ferrules for a ferrule-secured eye termination or ferrule-secured endless loop system 3.8 ferrule-secured termination manufacturer person or organization that manufactures the FSET and/or ferrule secured endless loop in accordance with the fe
47、rrule-secured termination system designers instructions 4 List of hazards This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for this type of steel wire rope termination and w
48、hich require action to eliminate or reduce the risk. Accidental release of a load due to failure of a FSET puts at risk either directly or indirectly the safety or health of those persons within the danger zone. Table 1 contains those hazards that require action to minimise risk identified by risk a
49、ssessment as being specific and significant for ferrule-secured eyes and endless loops. BS EN 13411-3:2004+A1:2008EN 13411-3:2004+A1:2008 (E) 8 Table 1 Hazards and associated requirements Hazards identified in annex A of EN 1050: 1996 Relevant clause of annex A of EN ISO 12100-2:2003 Relevant clause/sub-clause of this standard 1 Mechanical hazard 1.3 5 1e Inadequacy of mechanical strength 1.3 5 27 Mechanical hazards and hazardous events 27.4 Insufficient mechanical strength of parts 4.1.2.3 5 27.6 Inadequacy of selection of ropes and accessories and
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