EN 13445-10-2015 en Unfired pressure vessels - Part 10 Additional requirements for pressure vessels of nickel and nickel alloys《非受火压力容器 第10部分 附加要求压力容器用镍及镍合金》.pdf

1、BSI Standards PublicationBS EN 13445-10:2015Unfired pressure vesselsPart 10: Additional requirements forpressure vessels of nickel and nickel alloysBS EN 13445-10:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13445-10:2015. The UK participation in its pre

2、paration was entrusted to Technical Committee PVE/1, Pressure Vessels.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct appli

3、cation. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 85024 0 ICS 23.020.30 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Com

4、mittee on 31 January 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13445-10:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13445-10 December 2015 ICS 23.020.30 English Version Unfired pressure vessels - Part 10: Additional requirements for pressure ve

5、ssels of nickel and nickel alloys Rcipients sous pression non soumis la flamme - Partie 10 : Exigences complmentaires pour les rcipients sous pression en nickel et alliages de nickelUnbefeuerte Druckbehlter - Teil 10: Zustzliche Anforderungen an Druckbehlter aus Nickel und Nickellegierungen This Eur

6、opean Standard was approved by CEN on 10 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

7、concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN membe

8、r into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, Fran

9、ce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KO

10、MITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13445-10:2015 EBS EN 13445-10:2015EN 13445-10:2015 (E) 2 Contents Page European foreword . 4 1 S

11、cope 5 2 Normative references 5 3 Terms, definitions, symbols and units 5 4 General requirements . 5 5 Materials . 6 5.1 General 6 5.2 Material grouping system 6 5.3 Material documentation . 6 5.4 Prevention of brittle fracture . 6 5.5 Lamellar tearing 6 6 Design 6 6.1 General 6 6.2 Time-independent

12、 nominal design stress . 6 6.3 Creep design 7 6.4 Shells under external pressure 7 6.5 Fatigue design . 7 7 Manufacture 8 7.1 General 8 7.2 Qualification of welding procedure specifications (WPQR) 8 7.3 Qualification of welders and welding operators . 8 7.4 Joint preparation . 8 7.5 Preheat 9 7.6 Pr

13、oduction test, reference criteria . 9 7.7 Extent of testing . 9 7.8 Performance of test and acceptance criteria 9 7.9 Forming procedures . 9 7.9.1 Cold forming 9 7.9.2 Hot forming . 9 7.10 Heat treatment after forming 10 7.10.1 General . 10 7.10.2 Heat treatment of flat products after cold forming .

14、 10 7.10.3 Heat treatment of tubular products after cold forming . 10 7.10.4 Heat treatment after hot forming . 11 7.11 Sampling of formed products 11 7.11.1 Cold formed products without heat treatment . 11 7.11.2 Hot formed or cold formed products with heat treatment . 11 7.12 Tests 12 7.12.1 Base

15、material . 12 7.12.2 Butt welds . 12 7.13 Post weld heat treatment (PWHT) . 12 7.14 Repairs . 12 8 Inspection and testing 12 8.1 General . 12 BS EN 13445-10:2015EN 13445-10:2015 (E) 3 8.2 Non-destructive testing of welded joints . 12 8.2.1 General . 12 8.2.2 Demonstration of satisfactory experience

16、for testing group 2 13 8.3 Determination of extent of non-destructive testing 13 8.4 Selection of non destructive testing methods for surface imperfections . 18 8.5 Standard hydrostatic test 18 Annex A (normative) . 19 Annex B (informative) Designations of some nickel alloys 21 Annex ZA (informative

17、) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC . 25 Bibliography . 26 BS EN 13445-10:2015EN 13445-10:2015 (E) 4 European foreword This document (EN 13445-10:2015) has been prepared by Technical Committee CEN/TC 54 “Unfired pressure vessels”, the

18、 secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2016, and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is draw

19、n to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the Europea

20、n Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun

21、tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Po

22、land, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13445-10:2015EN 13445-10:2015 (E) 5 1 Scope This Part 10 of this European Standard specifies requirements for unfired pressure vessels and their parts made of nickel and nickel alloys (see 3

23、.1) in addition to the general requirements for unfired pressure vessels under EN 13445-1:2014, EN 13445-2:2014, EN 13445-3:2014, EN 13445-4:2014 and EN 13445-5:2014. NOTE Cast materials are not included in this version. Details regarding cast materials will be subject to an amendment to or a revisi

24、on of this European Standard. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced

25、 document (including any amendments) applies. EN 764-5:2014, Pressure equipment Part 5: Inspection documentation of metallic materials and compliance with the material specification EN 10204:2004, Metallic products Types of inspection documents EN 13445-1:2014, Unfired pressure vessels Part 1: Gener

26、al EN 13445-2:2014, Unfired pressure vessels Part 2: Materials EN 13445-3:2014, Unfired pressure vessels Part 3: Design EN 13445-4:2014, Unfired pressure vessels Part 4: Fabrication EN 13445-5:2014, Unfired pressure vessels Part 5: Inspection and testing EN ISO 9606-4:1999, Approval testing of welde

27、rs Fusion welding Part 4: Nickel and nickel alloys (ISO 9606-4:1999) EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732:2013) CEN ISO/TR 15608:2013, Welding Guidelines for a metallic materi

28、als grouping system (ISO/TR 15608:2013) 3 Terms, definitions, symbols and units For the purposes of this document, the terms, definitions, symbols and units given in EN 13445-1:2014, EN 13445-2:2014, EN 13445-3:2014, EN 13445-4:2014 and EN 13445-5:2014 and the following apply. 3.1 nickel alloys thos

29、e alloys which contain a minimum of 30 % nickel and contain more nickel than iron 4 General requirements The general requirements of EN 13445-1:2014 shall apply. BS EN 13445-10:2015EN 13445-10:2015 (E) 6 5 Materials 5.1 General The general requirements of EN 13445-2:2014 shall apply with the followi

30、ng additions/exclusions in 5.2 5.5. NOTE There are presently no European Standards specifically for nickel or nickel alloys for pressure purposes. This part 10 of EN 13445 is therefore limited to European Approval of Materials (EAM) or the use of Particular Materials Appraisal (PMA). These may be us

31、ed when they meet the requirements in 5.1 to 5.5 of this part 10 of EN 13445. 5.2 Material grouping system Annex A of EN 13445-2:2014 is not applicable to pressure vessels of nickel and nickel alloys and is replaced by Annex A of this part 10 of EN 13445. The grouping system for nickel and its alloy

32、s is shown in Table A.1 of this part 10 of EN 13445. Only material having a minimum elongation after fracture greater than 25 % shall be used for construction of pressure vessels. Materials which have mechanical properties enhanced by precipitation hardening are excluded from this part of EN 13445,

33、unless they are to be used for bolting applications. 5.3 Material documentation Materials for pressure bearing parts compliant with the requirements of this European Standard shall be accompanied by inspection documentation in accordance with EN 10204:2004. The type of inspection document shall be i

34、n accordance with EN 764-5:2014 and include a declaration of compliance to the material specification. 5.4 Prevention of brittle fracture There are no general requirements for nickel and nickel alloys at temperatures down to 196 C. However, the specific requirements of individual EAMs/PMAs shall be

35、taken into account. 5.5 Lamellar tearing Failure by lamellar tearing is not normally applicable to nickel and nickel alloys. 6 Design 6.1 General All the design methods included in EN 13445-3:2014 shall apply, with the following amendments, given in 6.2 6.5. Physical properties of nickel and nickel

36、alloys are given in Annex B. 6.2 Time-independent nominal design stress The design stress for nickel and nickel alloy materials entering service without any subsequent heat treatment shall be evaluated in accordance with Table 6.2-1. If any material is subjected to subsequent heat treatment (for exa

37、mple, in the manufacture of dished ends) representative material test coupons shall be heat treated with the components and subjected to the same mechanical tests as used to certify the material at the manufacturers works. The nominal design stress shall then be calculated in accordance with Table 6

38、.2-1. If this design stress is lower than BS EN 13445-10:2015EN 13445-10:2015 (E) 7 that used in the original calculations, the design of that component and any other related components shall be repeated using the nominal design stress derived from the properties of the heat treated material. For de

39、signs using nickel and nickel alloys attention is drawn to the effect of heat treatment on the materials, and care should therefore be taken when determining the thickness of the materials that will receive subsequent heat treatments during manufacture. Table 6.21 Maximum allowed values of the nomin

40、al design stress for nickel and nickel alloy materials for pressure parts Minimum specified elongation after fracture (A) (%) Design stress for normal operating load cases (MPa) Design stress for testing and exceptional load cases (MPa) A 35 p1,0/m/dmin ;1, 2 3TTRRf=testp1,0/test1, 05TRf=30 10 % Yes

41、, annealing 4248 F 5 % No 4248 F 5 % Yes, annealing 7.10.3 Heat treatment of tubular products after cold forming The requirements of 9.4.3 of EN 13445-4:2014 are not applicable for pressure vessels made of nickel and nickel alloys. Heat treatment of tubular products after cold forming shall be carri

42、ed out in accordance with the material manufacturers recommendations, when required by Table 7.10-2. BS EN 13445-10:2015EN 13445-10:2015 (E) 11 Table 7.102 Heat treatment of tubular products after cold forming Material groups Bending radius for the tube R Heat treatment 41 R 1,3 DeNo 41 R 150 mm or

43、e 16 mm RT or UT MT or PT 100 % 10 % (10010) % 10 % 10 % 10 % 3b Circumferential joints on a nozzle di 150 mm or e 16 mm with backing strip cRT or UT MT or PT NA NA NA NA NA NA 4 Circumferential joints on a nozzle di 150 mm and e 16 mm RT or UT MT or PT 0 100 % 0 (10010) % 0 10 % 5 All welds in sphe

44、res, heads and hemispherical heads to shells RT or UT MT or PT 100 % 10 % (10010) % 10 % 25 % 10 % 6 Assembly of a conical shell with a cylindrical shell without a knuckle (large end of the cone) d, eRT or UT MT or PT 100 % 100 % (10010) % 100 % 10 % 100 % 7 Assembly of a conical shell with a cylind

45、rical shell without a knuckle (small end of the cone) RT or UT MT or PT 100 % 10 % (10010) % 100 % 10 % 10 % Circumferential lapped joints c8a General application shell to head RT or UT MT or PT NA NA NA NA NA NA 8b Bellows to shell e 8 mm MT or PT RT or UT 100 % 0 % 100 % 0 % 25 % 0 % BS EN 13445-1

46、0:2015 EN 13445-10:2015 (E)BS EN 13445-10:2015Type of weld aTesting bExtent for testing group 1 2 3 Assembly of a flat head or a tubesheet, with a cylindrical shell Assembly of a flange or a collar with a shell 9 With full penetration RT or UT MT or PT 100 % 10 % (10010) % 10 % 25 % 10 % 10 With par

47、tial penetration if a 16 mm RT or UT MT or PT NA NA NA NA NA NA 11 With partial penetration if a 16 mm RT or UT MT or PT NA NA NA NA 0 10 % Assembly of a flange or a collar with a nozzle 12 With full penetration RT or UT MT or PT 100 % 10 % (10010) % 10 % 25 % 10 % 13 With partial penetration RT or

48、UT MT or PT NA NA NA NA NA NA 14 With full or partial penetration di 150 mm and e 16 mm RT or UT MT or PT 0 10 % 0 10 % 0 10 % Nozzle or branch e15 With full penetration di 150 mm or e 16 mm RT or UT MT or PT 100 % 10 % (10025) % 10 % 25 % 10 % 16 With full penetration di 150 mm and e 16 mm. RT or U

49、T MT or PT 0 100 % 0 (10010) % 0 100 % 17 with partial penetration for any di a 16 mm RT or UT MT or PT 100 % 10 % (10025) % 10 % 25 % 10 % 18 with partial penetration di 150 mm a 16 mm RT or UT MT or PT NA NA NA NA 0 10 % 19 With partial penetration di 150 mm RT or UT MT or PT 0 100 % 0 (10010) % 0 100 % Tube ends into tubesheet 20 MT or PT 100 % 100 % 25 % Permanent attachments f21 With full penetration or partial penetration RT or UT MT or PT 25 % 100 % 10 % 100 % 10 % 100 % Pressure ret