EN 13445-5-2014 en Unfired pressure vessels - Part 5 Inspection and testing《不燃烧的压力容器 第5部分 检查及测试》.pdf

1、BSI Standards PublicationBS EN 13445-5:2014Unfired pressure vesselsPart 5: Inspection and testingBS EN 13445-5:2014Incorporating corrigendum September 2015BS EN 13445-5:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13445-5:2014. It supersedes BS EN 13445-

2、5:2009+A4:2013 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee PVE/1, Pressure Vessels.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary prov

3、isions of a contract. Users are responsible for its correct application. The British Standards Institution 2015. Published by BSI Standards Limited 2015ISBN 978 0 580 90565 0ICS 23.020.30Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was publis

4、hed under the authority of the Standards Policy and Strategy Committee on 30 September 2014.Amendments/corrigenda issued since publicationDate Text affected30 September 2015 Corrected version issued by CEN, see EN foreword for detailsEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13445-5 Septe

5、mber 2014 ICS 23.020.30 Supersedes EN 13445-5:2009English Version Unfired pressure vessels - Part 5: Inspection and testing Rcipients sous pression non soumis la flamme - Partie 5: Inspection et contrle Unbefeuerte Druckbehlter - Teil 5: Inspektion und PrfungThis European Standard was approved by CE

6、N on 19 August 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards

7、 may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notifi

8、ed to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Icel

9、and, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Manag

10、ement Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13445-5:2014 EEN 13445-5:2014 (E)Issue 2 (2015-07) 2Contents PageForeword 5 1 Scope 7 2 Normative references 7 3 Terms and definit

11、ions .8 4 Performance of inspection and testing .9 4.1 General 9 4.2 Inspection .9 4.3 Non-destructive testing (NDT) 9 5 Technical documentation .10 5.1 General 10 5.2 Information to be contained in the technical documentation .10 5.2.1 General 10 5.2.2 General description of the pressure vessel 10

12、5.2.3 Design and construction drawings 10 5.2.4 Descriptions and explanations necessary for an understanding of the drawings and diagrams and the operation of the pressure vessel .11 5.2.5 Results of design calculations and examinations carried out 11 5.2.6 Test reports 12 5.2.7 Technical/manufactur

13、ing schedule 12 5.3 Design review .13 5.3.1 General 13 5.3.2 Design review .13 6 Inspection and testing during fabrication .14 6.1 General 14 6.2 Manufacturing procedures and construction drawings 14 6.3 Material traceability .14 6.3.1 General 14 6.3.2 Special Conditions - Material marking 14 6.4 Pr

14、eparation for manufacturing processes 14 6.4.1 General 14 6.4.2 Joint preparation testing .15 6.4.3 Inspection of vessel supports 15 6.4.4 Inspection associated with forming .15 6.4.5 Testing of areas subject to significant through thickness tensile stress15 6.5 Welding .15 6.5.1 General 15 6.5.2 Ve

15、rification of welder and welding operator qualification and procedures qualification 16 6.5.3 Inspection of repairs .16 6.6 Non-destructive testing of welded joints 16 6.6.1 Extent of non-destructive testing .16 6.6.2 Determination of extent of non-destructive testing .19 6.6.3 Performing non-destru

16、ctive testing .27 6.6.4 Description and acceptance level of imperfections .28 6.6.5 Stage of performance 28 6.6.6 Procedure for non-destructive retesting .28 6.6.7 Non-destructive testing documentation 28 6.7 Destructive testing.29 6.7.1 Extent of destructive testing 29 6.7.2 Schedule for destructiv

17、e testing 29 6.7.3 Verification of destructive tests .29 6.7.4 Records .29 6.8 Heat-treatment 29 BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 2 (2015-07)EN 13445-5:2014 (E)Issue 2 (2015-07) 37 Subcontracted items . 29 7.1 General 29 7.2 Subcontracted welding related activities 30 7.3 Subcontracted non

18、-destructive testing activities 30 7.3.1 Use of contract NDT personnel at the premises of the vessel manufacturer . 30 7.3.2 Subcontracting of NDT at a subcontractors premises 30 8 Miscellaneous tests . 30 9 Calibration 31 9.1 General 31 9.2 Calibration procedure . 31 9.2.1 General 31 9.2.2 Calibrat

19、ion 31 9.2.3 Frequency . 32 9.3 Identification 32 9.4 Registration 32 10 Final assessment . 33 10.1 General 33 10.2 Extent of final assessment . 33 10.2.1 Visual and dimensional inspection 33 10.2.2 Review of documentation . 34 10.2.3 Proof test 34 10.2.4 Post pressure test inspection 43 10.2.5 Insp

20、ection of safety accessories. 44 11 Marking and declaration of compliance with the standard. 44 11.1 General 44 11.2 Marking method . 44 11.2.1 General 44 11.2.2 Direct stamping 44 11.2.3 Nameplate . 44 11.3 Marking units . 45 11.4 Marking contents . 45 11.5 Declaration of compliance with the standa

21、rd . 46 12 Documents . 46 12.1 Type of documents 46 12.2 Control and access of documents . 47 12.3 Retention of documents 47 Annex A (normative) Inspection and testing of serially produced pressure vessels 48 A.1 Introduction 48 A.2 Limitations for vessels permitted to be classified as serially prod

22、uced . 48 A.3 Limitations for model 48 A.4 Prototype test . 49 A.5 Model acceptance 49 A.6 Quality or manufacturing plan . 49 A.7 Inspection, non-destructive testing and pressure testing 50 A.7.1 Introduction 50 A.7.2 General NDT procedure for serially produced pressure vessels . 50 A.7.3 Pressure t

23、est for serially produced pressure vessels . 50 A.8 Marking . 50 A.9 Documentation / Certification. 50 Annex B (normative) Detailed dimensional requirements for pressure vessels 51 Annex C (normative) Access and inspection openings, closing mechanisms and special locking elements . 53 C.1 General 53

24、 C.2 Types and dimensions of access and inspection openings . 53 C.2.1 Sightholes 53 C.2.2 Handholes 53 BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 2 (2015-07)EN 13445-5:2014 (E)Issue 2 (2015-07) 4C.2.3 Headholes .53 C.2.4 Manholes 54 C.2.5 Rescue holes 54 C.3 Types, location and minimum number of ac

25、cess and inspection openings. 54 C.4 Alternative requirements for sightholes openings on small vessels .56 C.5 Closing mechanisms and special locking elements 56 C.5.1 Purpose .56 C.5.2 Definitions 56 C.5.3 Materials of construction, design 56 C.5.4 Screw clamps .57 C.5.5 Hinged bolts .58 C.5.6 Yoke

26、-type closures 58 C.5.7 Quick opening and closing devices .59 Annex D (informative) Leak Testing 65 D.1 General 65 D.2 Leak testing personnel 65 Annex E (informative) Acoustic emission .66 E.1 General 66 E.2 Useful standards 66 E.3 Acoustic emission personnel .66 E.4 Additional requirements .66 Anne

27、x F (normative) Inspection and testing of pressure vessels or parts subject to creep .68 F.1 General 68 F.2 Extent of inspection and testing 68 F.3 Performance of NDT and acceptance criteria .70 F.4 Documents .70 Annex G (normative) Inspection and testing of pressure vessels subject to cyclic loads

28、71 G.1 General 71 G.2 Extent of inspection and testing 71 G.3 Performance and acceptance criteria 71 G.4 Technical documentation, additional requirements 72 Annex H (informative) Declaration of compliance with this standard .73 Annex I (informative) Specific tests during construction to assist in-se

29、rvice inspection .75 I.1 General 75 I.2 Metallographic investigation 75 I.3 Hardness measurements 75 I.4 Dimensional measurements .76 Annex Y (informative) History of EN 13445-5 .77 Y.1 Differences between EN 13445-5:2009 and EN 13445-5:2014 .77 Annex ZA (informative) Relationship between this Europ

30、ean Standard and the Essential Requirements of the EU Pressure Equipment Directive 97/23/EC .78 Bibliography 79 BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 2 (2015-07)EN 13445-5:2014 (E)Issue 2 (2015-07) 5ForewordThis document (EN 13445-5:2014) has been prepared by Technical Committee CEN/TC 54 “Unfi

31、red pressure vessels”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2014, and conflicting national standards shall be withdrawn at the latest b

32、y December 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the E

33、uropean Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. This European Standard consists of the following Parts: Part 1: General. Pa

34、rt 2: Materials. Part 3: Design. Part 4: Fabrication. Part 5: Inspection and testing. Part 6: Requirements for the design and fabrication of pressure vessels and pressure parts constructed from spheroidal graphite cast iron. CR 13445-7, Unfired pressure vessels Part 7: Guidance on the use of conform

35、ity assessment procedures. Part 8: Additional requirements for pressure vessels of aluminium and aluminium alloys. CEN/TR 13445-9, Unfired pressure vessels Part 9: Conformance of EN 13445 series to ISO 16528 Although these Parts may be obtained separately, it should be recognised that the Parts are

36、inter-dependant. As such the manufacture of unfired pressure vessels requires the application of all the relevant Parts in order for the requirements of the Standard to be satisfactorily fulfilled. Corrections to the standard interpretations where several options seem possible are conducted through

37、the Migration Help Desk (MHD). Information related to the Help Desk can be found at http:/www.unm.fr (en13445unm.fr). A form for submitting questions can be downloaded from the link to the MHD website. After subject experts have agreed an answer, the answer will be communicated to the questioner. Co

38、rrected pages will be given specific issue number and issued by CEN according to CEN Rules. Interpretation sheets will be posted on the website of the MHD. This document supersedes EN 13445-5:2009. This new edition incorporates the Amendments which have been approved previously by CEN members, and t

39、he corrected pages up to Issue 5 without any further technical change. Annex Y provides details of significant technical changes between this European Standard and the previous edition. BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 2 (2015-07)EN 13445-5:2014 (E)Issue 2 (2015-07) 6Amendments to this new

40、 edition may be issued from time to time and then used immediately as alternatives to rules contained herein. It is intended to deliver a new Issue of EN 13445:2014 each year, consolidating these Amendments and including other identified corrections. Issue 2 (2015-07) includes the corrected pages li

41、sted in Annex Y. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Maced

42、onia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13445-5:2014EN 13445-5:2014 (E)Issue 2 (2015-07)EN 13445-5:2014

43、(E)Issue 2 (2015-07) 71 Scope This Part of this European Standard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2:2014. Special provisions for cyclic operation are given in Annex G of this Part. Special provisions

44、 for vessels or vessel parts working in the creep range are given in Annex F and Annex I of this Part. NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Directive 97/23/EC. Guidance on this can be found in CR 13445-7. 2 Normative references The follow

45、ing documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1:20111),

46、Qualification test of welders Fusion welding Part 1: Steels CEN/TR 764-6:2012, Pressure equipment Part 6: Structure and content of operating instructions EN 1779:1999, EN 1779:1999/A1:2003, Non-destructive testing Leak testing Criteria for method and technique selection EN 13445-1:2014, Unfired pres

47、sure vessels Part 1: General EN 13445-2:2014, Unfired pressure vessels Part 2: Materials EN 13445-3:2014, Unfired pressure vessels Part 3: Design EN 13445-4:2014, Unfired pressure vessels Part 4: Fabrication EN ISO 4063:2010, Welding and allied processes Nomenclature of processes and reference numbe

48、rs (ISO 4063:2009, Corrected version 2010-03-01) EN ISO 4136:2012, Destructive tests on welds in metallic materials Transverse tensile test (ISO 4136:2012) EN ISO 5817:2014, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfecti

49、ons (ISO 5817:2014) EN ISO 6520-1:2007, Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding (ISO 6520-1:2007) EN ISO 9712:2012, Non-destructive testing Qualification and certification of NDT personnel (ISO 9712:2012) EN ISO 14732:2013, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732:2013) EN ISO 17635:2010, Non-destructive testing of welds General rules for