EN 13480-4-2017 en Metallic industrial piping - Part 4 Fabrication and installation.pdf

1、Metallic industrial pipingPart 4: Fabrication and installationBS EN 134804:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13480-4 June 2017 ICS 23.040.01 Supersedes EN 13480-4:2012English Version Metallic indu

2、strial piping - Part 4: Fabrication and installation Tuyauteries industrielles mtalliques - Partie 4 : Fabrication et installation Metallische industrielle Rohrleitungen - Teil 4: Fertigung und Verlegung This European Standard was approved by CEN on 21 June 2017. CEN members are bound to comply with

3、 the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Manage

4、ment Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same stat

5、us as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta

6、, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2

7、017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13480-4:2017 ENational forewordThis British Standard is the UK implementation of EN 134804:2017. It supersedes BS EN 134804:2012+A3:2016, which is withdrawn.The UK participation i

8、n its preparation was entrusted to Technical Committee PVE/10, Piping systems.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its corre

9、ct application. The British Standards Institution 2017 Published by BSI Standards Limited 2017ISBN 978 0 580 98613 0ICS 23.040.01Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strate

10、gy Committee on 30 September 2017.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 134804:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13480-4 June 2017 ICS 23.040.01 Supersedes EN 13480-4:2012English Version Metallic industrial piping - Part 4: Fabri

11、cation and installation Tuyauteries industrielles mtalliques - Partie 4 : Fabrication et installation Metallische industrielle Rohrleitungen - Teil 4: Fertigung und Verlegung This European Standard was approved by CEN on 21 June 2017. CEN members are bound to comply with the CEN/CENELEC Internal Reg

12、ulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN mem

13、ber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

14、CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland

15、, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploit

16、ation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13480-4:2017 EBS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 2 Contents Page European foreword . 5 1 Scope 7 2 Normative references 7 3 Terms and definitions . 8 4 Symbols . 8 5 General 8 5.1 Requiremen

17、ts on the manufacturer . 8 5.2 Requirements on fabricators and installers of piping and supports . 9 5.3 Requirements for fabrication and installation 9 5.4 Classification of piping . 10 5.5 Material grouping 10 5.6 Tolerances 10 6 Cutting and bevelling 10 6.1 General . 10 6.2 Identification of pres

18、sure parts 10 7 Bending and other forming 11 7.1 General . 11 7.2 Heat treatment after cold forming . 13 7.2.1 Flat products 13 7.2.2 Pipes 13 7.3 Heat treatment after hot forming . 15 7.3.1 Material groups 1, 3, 4, 5 and 6 . 15 7.3.2 Material groups 8.1 and 8.2 15 7.3.3 Heat treatment after hot for

19、ming for material group 10 . 17 7.3.4 Heat treatment after hot forming for clad materials 17 7.4 Tolerances 17 7.4.1 Outofroundness of bends under internal pressure equal to, or greater than, the external pressure . 17 7.4.2 Outofroundness of bends under external pressure and vacuum 18 7.4.3 Waves a

20、t bends . 18 7.4.4 Startup bulge of induction bends 19 7.5 Surface finish . 20 8 Installation of piping . 20 8.1 Fixing and alignment 20 8.2 Field run piping. 22 8.3 Flanged or similar mechanical connections . 22 8.3.1 Flange connections 22 8.3.2 Threaded connections 23 8.3.3 Couplings and compressi

21、on fittings 23 8.4 Protection of ends of piping components 23 9 Welding 24 BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 3 9.1 Welding personnel . 24 9.2 Welding procedure specifications 24 9.3 Welding procedures 24 9.3.1 Verification of suitability . 24 9.3.2 Application 25 9.4 Filler metals

22、 and auxiliary materials 26 9.5 Climatic conditions 26 9.6 Cleaning before and after welding . 26 9.7 Joint preparation 27 9.8 Edge protection . 27 9.9 Assembly for welding 27 9.10 Earthing 27 9.11 Performance of welding . 28 9.11.1 Preheating . 28 9.11.2 Striking marks . 28 9.11.3 External welds .

23、28 9.11.4 Dissimilar joints 28 9.12 Backing rings 28 9.13 Attachments 29 9.13.1 General . 29 9.13.2 Temporary attachments 29 9.13.3 Permanent attachments . 29 9.14 Postweld heat treatment 29 9.14.1 General . 29 9.14.2 Equipment . 33 9.14.3 Temperature measurements . 33 9.14.4 Controlling thickness 3

24、3 9.14.5 Rate of heating . 35 9.14.6 Local heat treatment . 35 9.14.7 Insulation . 36 9.15 Weld identification. 36 10 Adjustment and repair 36 10.1 General . 36 10.2 Adjustment 36 10.2.1 Cold hammering 36 10.2.2 Adjustments by means of heat . 36 10.2.3 Adjustment by welding . 37 10.2.4 Adjustment by

25、 local forging 37 10.3 Weld repair . 37 11 Marking and documentation 37 11.1 Marking of spools and components for installation 37 11.2 Marking and identification of installed piping 37 11.2.1 General . 37 11.2.2 CE Marking of installed piping . 38 11.2.3 Technical identification of installed piping

26、38 12 Additional requirements . 39 12.1 Cleaning 39 12.2 Temporary preservation . 39 12.3 External corrosion protection . 39 12.4 Thermal and acoustic insulation. 39 12.5 Connections for static electricity 40 BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 4 Annex A (informative) Contamination

27、and surface quality of stainless steel . 41 A.1 Introduction . 41 A.2 Protection . 41 A.2.1 Handling 41 A.2.2 During fabrication and installation . 41 A.3 Controlled cleaning methods . 42 A.4 Chemical treatments . 42 A.4.1 Acid pickling . 42 A.4.2 Decontamination, passivation . 43 A.5 Preparing for

28、shipment 43 Annex B (normative) Dimensional tolerances for fabricated spools . 44 Annex Y (informative) History of EN 134804 46 Y.1 Differences between EN 134804:2012 and EN 134804:2017 . 46 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Direc

29、tive 2014/68/EU aimed to be covered 47 Bibliography . 48 BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 5 European foreword This document (EN 134804:2017) has been prepared by Technical Committee CEN/TC 267 “Industrial piping and pipelines”, the secretariat of which is held by AFNOR. This Euro

30、pean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2017, and conflicting national standards shall be withdrawn at the latest by December 2017. Attention is drawn to the possibility that some of the e

31、lements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports

32、essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard EN 13480 for metallic industrial piping consists of eight interdependent and not dissociable Parts which are: Part 1: General

33、; Part 2: Materials; Part 3: Design and calculation; Part 4: Fabrication and installation; Part 5: Inspection and testing; Part 6: Additional requirements for buried piping; CEN/TR 134807, Guidance on the use of conformity assessment procedures; Part 8: Additional requirements for aluminium and alum

34、inium alloy piping. Although these Parts may be obtained separately, it should be recognised that the Parts are interdependant. As such the manufacture of metallic industrial piping requires the application of all the relevant Parts in order for the requirements of the Standard to be satisfactorily

35、fulfilled. This European Standard will be maintained by a Maintenance MHD working group whose scope of working is limited to corrections and interpretations related to EN 13480. BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 6 The contact to submit queries can be found at http:/www.unm.fr (en1

36、3480unm.fr). A form for submitting questions can be downloaded from the link to the MHD website. After subject experts have agreed an answer, the answer will be communicated to the questioner. Corrected pages will be given specific issue number and issued by CEN according to CEN Rules. Interpretatio

37、n sheets will be posted on the website of the MHD. This document supersedes EN 134804:2012. This new edition incorporates the Amendments which have been approved previously by CEN members, and the corrected pages up to Issue 4 without any further technical change. Annex Y provides details of signifi

38、cant technical changes between this European Standard and the previous edition. Amendments to this new edition may be issued from time to time and then used immediately as alternatives to rules contained herein. According to the CENCENELEC Internal Regulations, the national standards organizations o

39、f the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Net

40、herlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 7 1 Scope This Part of this European Standard specifies the requirements for fabrication and installation of piping

41、 systems, including supports, designed in accordance with EN 134803:2017. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated refe

42、rences, the latest edition of the referenced document (including any amendments) applies. EN 10204:2004, Metallic products Types of inspection documents EN 129525:2011, Watertube boilers and auxiliary installations Part 5: Workmanship and construction of pressure parts of the boiler EN 134801:2017,

43、Metallic industrial piping Part 1: General EN 134802:2017, Metallic industrial piping Part 2: Materials EN 134803:2017, Metallic industrial piping Part 3: Design and calculation EN 134805:2017, Metallic industrial piping Part 5: Inspection and testing EN ISO 38343:2005, Quality requirements for fusi

44、on welding of metallic materials Part 3: Standard quality requirements (ISO 38343:2005) EN ISO 4063:2010, Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063:2009, Corrected version 20100301) EN ISO 5817:2007, Welding Fusionwelded joints in steel, nickel, titanium

45、and their alloys (beam welding excluded) Quality levels for imperfections (ISO 5817:2003, corrected version:2005, including Technical Corrigendum 1:2006) EN ISO 96061:2013, Qualification testing of welders Fusion welding Part 1: Steels (ISO 96061:2012, including Cor 1:2012) EN ISO 13920, Welding Gen

46、eral tolerances for welded constructions Dimensions for lengths and angles Shape and position (ISO 13920) EN ISO 14732:2013, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732:2013) EN ISO 15609 (all par

47、ts), Specification and qualification of welding procedures for metallic materials Welding procedure specification EN ISO 15610:2003, Specification and qualification of welding procedures for metallic materials Qualification based on tested welding consumables (ISO 15610:2003) EN ISO 15611:2003, Spec

48、ification and qualification of welding procedures for metallic materials Qualification based on previous welding experience (ISO 15611:2003) BS EN 134804:2017EN 134804:2017 (E) Issue 1 (201706) 8 EN ISO 15612:2004, Specification and qualification of welding procedures for metallic materials Qualific

49、ation by adoption of a standard welding procedure (ISO 15612:2004) EN ISO 15613:2004, Specification and qualification of welding procedures for metallic materials Qualification based on preproduction welding test (ISO 15613:2004) EN ISO 156141:2004, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 156141:2004) EN ISO