EN 13870-2015 en Food processing machinery - Portion cutting machines - Safety and hygiene requirements《食品加工机械 分切机 安全卫生要求》.pdf

1、BSI Standards PublicationBS EN 13870:2015Food processing machinery Portion cutting machines Safety and hygienerequirementsBS EN 13870:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13870:2015. It supersedes BS EN 13870:2005+A1:2010 which is withdrawn.The U

2、K participation in its preparation was entrusted to Technical Committee MCE/3/5, Food industry machines.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are

3、 responsible for its correct application. The British Standards Institution 2015. Published by BSI Standards Limited 2015ISBN 978 0 580 84587 1 ICS 67.260 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the S

4、tandards Policy and Strategy Committee on 30 September 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13870:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13870 September 2015 ICS 67.260 Supersedes EN 13870:2005+A1:2010English Version Food processing m

5、achinery - Portion cutting machines - Safety and hygiene requirements Machines pour les produits alimentaires - Portionneuses - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Portionsschneidemaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved

6、 by CEN on 1 August 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national stan

7、dards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and n

8、otified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary,

9、 Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC M

10、anagement Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13870:2015 EBS EN 13870:2015EN 13870:2015 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 1.1 General 6 1.2

11、 Types of machinery 6 1.3 Machine construction 8 1.4 Intended use . 8 2 Normative references 9 3 Terms and definitions 10 4 List of significant hazards . 12 5 Safety and hygiene requirements and/or protective measures . 16 5.1 General . 16 5.2 Mechanical hazards . 16 5.2.1 General . 16 5.2.2 Zone 1

12、Powered components in the feed zone . 17 5.2.3 Zone 2 Powered components in the discharge zone 20 5.2.4 Zone 3 Movable guards . 21 5.2.5 Zone 4 Blade protection 22 5.2.6 Zone 5 Blade mounting . 24 5.2.7 Zone 6 Locking slide / Hold-down unit . 24 5.2.8 Zone 7 Grippers . 24 5.2.9 Zone 8 Transport conv

13、eyor belts 24 5.2.10 Sorting stations . 25 5.2.11 Drive components in the machine housing 26 5.2.12 Interlocks of guards for preventing access to the moving blade 26 5.3 Electrical hazards . 27 5.3.1 General . 27 5.3.2 Emergency stop . 27 5.3.3 Protection against water ingress 28 5.4 Hydraulic and p

14、neumatic hazards . 29 5.5 Hazard from loss of stability 29 5.6 Noise reduction . 29 5.7 Ergonomic requirements 29 5.8 Hygiene and cleaning 30 5.8.1 General . 30 5.8.2 Food area . 31 5.8.3 Splash area 32 5.8.4 Non-food area 32 5.8.5 Surface condition . 32 5.8.6 Cleaning . 32 6 Verification of safety

15、and hygiene requirements and/or protective measures 33 7 Information for use . 34 7.1 General . 34 7.2 Instruction handbook . 34 BS EN 13870:2015EN 13870:2015 (E) 3 7.3 Marking 37 Annex A (normative) Noise test code for portion cutting machines (grade 2) . 38 Annex B (normative) Design principles to

16、 ensure cleanability of portion cutting machines and their auxiliary components 40 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 45 Bibliography . 46 BS EN 13870:2015EN 13870:2015 (E) 4 European foreword This document (EN

17、 13870:2015) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at t

18、he latest by March 2016, and conflicting national standards shall be withdrawn at the latest by March 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or al

19、l such patent rights. This document supersedes EN 13870:2005+A1:2010. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2006/42/EC. For relationship with EU Directive 20

20、06/42/EC, see informative Annex ZA, which is an integral part of this document. Significant changes The significant changes with respect to the previous edition EN 13870:2005+A1:2010 are listed below: Clause 1: types of machines have been adapted to the current state of the art; pictures of the type

21、s of machines have been renewed; exclusion of automatic industrial slicing machines; Clause 3: clarify of some definitions and use of this wording in the document; Clause 4: transferred to a table; inclusion of automatic loading; better description of the requirements for protective equipment; bette

22、r description of risk areas, such as inlet tunnel (including dimension table); new components have been added, such as pusher and rocker. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard:

23、Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

24、weden, Switzerland, Turkey and the United Kingdom. BS EN 13870:2015EN 13870:2015 (E) 5 Introduction This document is a type-C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this do

25、cument. When provisions of this type-C-standard are different from those which are stated in type-A- or B-standards, the provisions of this type-C-standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this t

26、ype-C-standard. BS EN 13870:2015EN 13870:2015 (E) 6 1 Scope 1.1 General This European Standard covers portion cutting machines and accessories. This European Standard does not apply to automatic industrial slicing machines (see prEN 16743) and band saw machines (see EN 12268). This European Standard

27、 defines requirements for the design and manufacture of portion cutting machines. The machines covered by this European Standard are used for continuous portioning of fresh, smoked or frozen meat with and without bones or of similar products by separation by means of a blade. This European Standard

28、deals with all significant hazards, hazardous situations and events relevant to machines, appliances and machinery, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards which c

29、an arise during commissioning, operation, maintenance and decommissioning of the machine. The European Standard does not deal with the specific hazards of loading devices. This European Standard is not applicable to portion cutting machines which are manufactured before the date of publication of th

30、is document by CEN. 1.2 Types of machinery This European Standard covers the following types of machinery: portion cutting machines with manual loading (see Figure 1); portion cutting machines with automatic loading (see Figure 2). BS EN 13870:2015EN 13870:2015 (E) 7 Key 1 loading protection hood 7

31、discharge conveyor belt (optional) 2 product base 8 discharge chute 3 round/sickle blade 9 discharge chute hood 4 blade protection hood/cutting space 10 feed protection hood 5 cutting zone 11 machine housing 6 cutting material holder/feeding carriage 12 locking slide/hold-down unit (depending on mac

32、hine type) Figure 1 Portion cutting machine with manual loading (exemplary embodiment) BS EN 13870:2015EN 13870:2015 (E) 8 Key 1 product base 6 discharge conveyor belt 2 blade 7 discharge chute hood 3 blade protection hood/cutting space 8 hold-down unit 4 machine housing 9 pre-weighing unit (optiona

33、l) 5 cutting material holder/feeding carriage Figure 2 Portion cutting machine with automatic loading (exemplary embodiment) 1.3 Machine construction Portion cutting machines depending on the construction consist of: machine housing (machine frame), fixed or moving product bases, automatic or manual

34、ly operated grippers, hold-down unit, blade housing, blade, discharge device, associated drives, electrical, hydraulic or pneumatic components. Portion cutting machines in the scope of this document may be equipped with the following auxiliary components: loading aid; discharge conveyor belt; laying

35、 unit; measurement or scanning devices; scales; sorting station (e.g. rocker, pusher); movement devices (e.g. castors). 1.4 Intended use The intended use (as defined in EN ISO 12100:2010, 3.23) of portion cutting machines as dealt with in this document is described in 1.1. BS EN 13870:2015EN 13870:2

36、015 (E) 9 The product is manually placed on the product base or automatically fed to the product base with a loading device. The product is supplied to the blade by automatic or manually operated grippers or conveyor slide or belt and the cutting process begins. The portion falls onto a discharge co

37、nveyor or a laying unit. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docu

38、ment (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic principles for design Part 1: Terminology and general principles EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1005-1, Safety of mach

39、inery Human physical performance Part 1: Terms and definitions EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery oper

40、ation EN 1672-2, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529) EN ISO 3

41、744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and the

42、ir components (ISO 4413) EN ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414) EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871) EN ISO 11201:2010, Acoustics - Noise emitte

43、d by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11688-1, Acoustics Recommended practice for the desig

44、n of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) BS EN 13870:2015EN 13870:2015 (E) 10 EN ISO 13849-1, Safety of machinery Safety-related parts of control s

45、ystems Part 1: General principles for design (ISO 13849-1) EN ISO 13855, Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and

46、 lower limbs (ISO 13857:2008) EN ISO 14119:2013, Safety of machinery Interlocking devices associated with guards Principles for design and selection (ISO 14119:2013) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following appl

47、y. 3.1 laying unit device for grouping of portions 3.2 discharge protection hood fixed and/or movable guard at the discharge opening 3.3 discharge conveyor belt device for transporting the portions away from the cutting zone Note 1 to entry: The discharge conveyor belt also allows portions to be pos

48、itioned in a simple arrangement. 3.4 discharge zone area of the machine, in which the portion leaves the machine Note 1 to entry: Depending on the design of the machine, this could be equipped with a discharge chute, a discharge shaft or a discharge conveyor belt. 3.5 automatic loading the product i

49、s fed by a loading device to the product base and aligned there 3.6 loading aid optional equipment at manual loading to lift the product to the level of the product base Note 1 to entry: e.g. lifting arm. 3.7 loading protection hood / Loading protection door movable guard with safety function around the feed area 3.8 inlet/outlet opening opening through which the product enters or exits from the machine BS EN 13870:2015EN 13870:2015 (E) 11 3.9 grippers device f