EN 13913-2003 en Railway applications Rubber suspension components Elastomer-based mechanical parts《轨道交通 橡胶悬挂元部件 橡胶基机械部件》.pdf

1、BRITISH STANDARDBS EN 13913:2003Railway applications Rubber suspension components Elastomer-based mechanical partsICS 45.040g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g5

2、3g44g42g43g55g3g47g36g58Incorporating corrigendum April 2014National forewordThis British Standard is the UK implementation of EN 13913:2003.The UK participation in its preparation was entrusted by Technical Committee RAE/3, Railway Applications - Rolling Stock Products, to Subcommittee RAE/3/-/4, R

3、ailway Applications - Suspension components.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with

4、a British Standard cannot confer immunity from legal obligations.BS EN 13913:2003This British Standard waspublished under the authorityof the Standards Policy andStrategy Committee on22 April 2003Amendments/corrigenda issued since publicationDate Comments 30 April 2014 Missing Greek symbols replaced

5、ISBN 978 0 580 85904 5 The British Standards Institution 2014. Published by BSI Standards Limited 2014EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 13913April 2003ICS 45.040English versionRailway applications - Rubber suspension components -Elastomer-based mechanical partsApplications ferroviair

6、es - Pices de suspension basedlastomre - Pices mcaniques base dlastomreBahnanwendungen - Elastomer-Federungselemente -Mechanische Bauteile auf ElastomerbasisThis European Standard was approved by CEN on 18 December 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which

7、stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard ex

8、ists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies

9、 of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and UnitedKingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES K

10、OMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2003 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13913:2003 E2ContentspageForeword5Introduction .61 Scope 72 Normative references 83 Terms, definitions, symb

11、ols and abbreviations .83.1 Terms and definitions83.2 Symbols and abbreviations 93.3 Three dimensional definition of characteristics.124 Definition documents 154.1 Introduction 154.2 Documents to be provided by the customer.154.3 Documents to be provided by the supplier.155 Conditions of utilisation

12、155.1 Environmental conditions.155.2 Operating temperatures 165.3 Operating conditions.165.4 Recycling 166 Definition of the product .166.1 General166.1.1 Definition of characteristics166.1.2 Mounting conditions166.1.3 Ambient conditions .166.2 Resistance to environmental conditions.186.2.1 General1

13、86.2.2 Low temperature 186.2.3 High temperature .186.2.4 Ozone 196.2.5 Oil and petroleum products196.2.6 Chemical products.196.2.7 Abrasion196.2.8 Fire behaviour 206.2.9 Corrosion206.2.10 Other conditions 206.3 Resistance to operating conditions.206.3.1 Fatigue resistance .206.3.2 Static creep.216.3

14、.3 Dynamic creep216.3.4 Static relaxation .216.3.5 Dynamic relaxation 216.3.6 Other conditions 216.4 Physical characteristics216.4.1 Materials216.4.2 Mass 216.5 Geometrical and dimensional characteristics 216.5.1 Space envelope216.5.2 Dimensions.216.6 Functional characteristics 226.6.1 Dimensions un

15、der load .22BS EN 13913:2003 EN 13913:2003 (E)36.6.2 Force under deformation 226.6.3 Characteristics force as a function of displacement at constant velocity .226.6.4 Stiffnesses under sinusoidal motion.256.6.5 Damping277 Inspection and test methods 287.1 General287.1.1 General test conditions.287.1

16、.2 Instrumentation297.1.3 Definition and preparation of test pieces297.2 Resistance to environmental conditions.297.2.1 General297.2.2 Low temperature297.2.3 High temperature .297.2.4 Ozone 297.2.5 Oil and petroleum products307.2.6 Chemical products.307.2.7 Abrasion .307.2.8 Fire behaviour 307.2.9 C

17、orrosion307.2.10 Other conditions 307.3 Resistance to operating conditions.307.3.1 Fatigue resistance .307.3.2 Static creep.317.3.3 Dynamic creep .337.3.4 Static relaxation .347.3.5 Dynamic relaxation357.3.6 Other conditions 357.4 Physical characteristics357.4.1 Materials .357.4.2 Mass 357.5 Geometr

18、ical and dimensional characteristics 367.5.1 Space envelope367.5.2 Dimensions.367.6 Functional characteristics 367.6.1 Dimensions under load .367.6.2 Force under deformation 377.6.3 Characteristics force as a function of displacement at constant velocity .387.6.4 Stiffnesses under sinusoidal motion.

19、407.6.5 Damping438 Marking .44Annex A (informative) Design of the test devices and analysis of the parasitic deformations duringstiffness measurements45A.1 Design of the test devices 45A.2 Analysis of the parasitic deformations45Annex B (informative) Examples of fatigue test programme.46B.1 Object46

20、B.2 “Staircase“ method46B.2.1 Test principle46B.2.2 Results 48Programmed blocks method48B.3.1 Line test 48B.3.2 Loads distribution48B.3.3 Blocks .48B.3.4 Sequence 48B.3.5 Test principle49B.3.6 Results 50Annex C (informative) Recommended tolerances and acceptance criteria to characteristics ofcompone

21、nts51BS EN 13913:2003 EN 13913:2003 (E)4C.1 Object51C.2 Tolerances and acceptance criteria.51Annex D (informative) Recommended measurement velocities .53Annex E (informative) Traceability, qualification and quality surveillance 54E.1 Traceability .54E.2 Supplier production plant qualification.54E.3

22、Approval and qualification of the product 54E.3.1 Approval54E.3.2 Qualification .54E.4 Inspection and quality surveillance .55Bibliography 56BS EN 13913:2003 EN 13913:2003 (E)5ForewordThis document (EN 13913:2003) has been prepared by Technical Committee CEN/TC 256 “Railway applications“,the secreta

23、riat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text orby endorsement, at the latest by October 2003, and conflicting national standards shall be withdrawn at the latestby October 2003.This document has been

24、prepared under a mandate given to CEN by the European Commission and the EuropeanFree Trade Association. Council Directive 96/48/EEC of 23 July 1996 on interoperability of the European high-speed train network1; Council Directive 93/38/EEC of 14 June 1993 co-ordinating the procurement procedures of

25、entities operating inthe water, energy, transport and telecommunications sectors2; Council Directive 91/440/EEC of 29 July 1991 on the development of the communitys railways3.The annexes A, B, C, D and E are informative.According to the CEN/CENELEC Internal Regulations, the national standards organi

26、zations of the followingcountries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal,Slovakia, Spain, Sweden, Switzerland and the United Kingdom.

27、1Official Journal of the European Communities N L 235 of 17.09.962Official Journal of the European Communities N L 199 of 09.08.933Official Journal of the European Communities N L 237 of 24.08.91BS EN 13913:2003 EN 13913:2003 (E)6IntroductionDesigning an elastomer-based mechanical part requires know

28、ledge of the mechanical system of which it formspart. Specific characteristics are therefore needed for each case, which only the customer can specify.This European Standard is the result of the studies and research to improve the performances and quality ofelastomer-based mechanical parts in order

29、to meet the requirements of railway rolling stock.This European Standard is designed for the railway operators, the manufacturers and equipment suppliers of therailway industry as well as for the suppliers of elastomer-based mechanical parts.BS EN 13913:2003 EN 13913:2003 (E)71 ScopeThis European St

30、andard defines: characteristics that elastomer-based mechanical parts shall achieve, together with applicable inspection andtest methods to be carried out for verification; approval procedure to be implemented by the customer; guidelines for qualification of the product with specified requirements;

31、quality monitoring of elastomer-based mechanical parts in manufacture.This European Standard applies to elastomer-based mechanical parts designed to be fitted on railway vehicles andsimilar vehicles running on dedicated tracks with permanent guide systems, whatever the type of rail and therunning su

32、rface.Typical applications of elastomer-based mechanical parts include: vehicle suspension systems; equipment mounting systems; joints (e.g.: end-mountings of dampers, elastomer-based bearings, elastomer-based parts used on mechanicalcouplings); limit stops.These parts can be: made entirely of elast

33、omer, operating on their own or in combination with other elastic parts; made up of elastomer and other materials, adherent together or not.This European Standard does not apply to: rubber diaphragms for pneumatic suspension springs; elastic parts of buffing and drawgear springs; diaphragms, bellows

34、 and seals; hoses and tubings; transmission belts.BS EN 13913:2003 EN 13913:2003 (E)82 Normative referencesThis European Standard incorporates by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text, and the publica

35、tions are listed hereafter. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references the latest edition of thepublication referred to applies (including amendme

36、nts).ISO 31-1, Quantities and units Part 1: Space and time.ISO 31-3, Quantities and units Part 3: Mechanics.ISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat-resistance tests.ISO 471, Rubber Temperatures, humidities and times for conditioning and testing.ISO 1382, Rubber Vocab

37、ulary.ISO 1817, Rubber, vulcanised Determination of the effect of liquids.ISO 2781, Rubber, vulcanised Determination of density.ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindricaldrum device.ISO 9227, Corrosion test in artificial atmosphere

38、s Salt spray tests.ISO 10209-1, Technical product documentation Vocabulary Part 1: Terms relating to technical drawings:general and types of drawings.3 Terms, definitions, symbols and abbreviations3.1 Terms and definitionsFor the purposes of this European Standard, the following terms and definition

39、s and those given in ISO 1382 apply.3.1.1componentelastomer-based mechanical partNOTE Clause 1 describes them.3.1.2static creepdisplacement increase, occurring after a specified period of time, of a component subjected to a constant staticforce3.1.3dynamic creepdisplacement increase, occurring after

40、 a specified period of time, of a component subjected to a dynamic forceoscillating about a constant static force3.1.4static relaxationforce decrease, occurring after a specified period of time, of a component subjected to a constant displacementBS EN 13913:2003 EN 13913:2003 (E)93.1.5dynamic relaxa

41、tionforce decrease, occurring after a specified period of time, of a component submitted to a dynamic displacementoscillating about a constant static displacement3.1.6phase angledifference in phase between the transmitted force and the deformation at a specific sinusoidal amplitude andfrequency3.2 S

42、ymbols and abbreviationsThe majority of the symbols, used in this standard and defined in this sub-clause, are in accordance withISO 31-1 and ISO 31-3.Decimal multiples and submultiples of units defined below can be used.Table 1 Symbols and abbreviationsSymbolAbbreviationUnit Explanationa m or radAm

43、plitude of the movementKey1 Displacement (d or )2Time (t)3 dmax(or max)4 dmin(or min)5 dPor PFigure 1 Amplitude of the movementBS EN 13913:2003 EN 13913:2003 (E)10Table 1 (continued)SymbolAbbreviationUnit ExplanationC N or NmAmplitude of the force (or the moment)Key1Force (F) or moment (M)2Time (t)3

44、 Fmax(or Mmax)4 Fmin(or Mmin)5 FP(or MP)Figure 2 Amplitude of the force (or the moment)d m Linear displacement, with:dJ: displacement (d1; d2; etc.) corresponding to a force FJwith d0dJdM;d0: lower data limit for the definition of the stiffness characteristics;dM: upper data limit for the definition

45、 of the stiffness characteristics;dmin: minimum displacement on a sinusoidal motion (see Figure 1);dmax: maximum displacement on a sinusoidal motion (see Figure 1);dP: mean displacement (see Figure 1).F N Static force, with:FJ:force (F1; F2; etc.) corresponding to a displacement dJwith F0FJFM;F0: lo

46、wer data limit for the definition of the stiffness characteristics;FM: upper data limit for the definition of the stiffness characteristics;Fmin: minimum force on a sinusoidal motion (see Figure 2);Fmax: maximum force on a sinusoidal motion (see Figure 2);FP: mean force (see Figure 2);FC: reference

47、force taken into account for the creep test (static and dynamic);FL: reference force taken into account for the definition of the dimensions of thecomponent under load.f Hz Frequency.kdyn N/m Stiffness under sinusoidal motion.Characteristic of the component measured along an axis, under a sinusoidal

48、 motion.BS EN 13913:2003 EN 13913:2003 (E)11Table 1 (continued)SymbolAbbreviationUnit Explanationks N/m Characteristic force as a function of linear displacement at constant velocity.Characteristic of the component measured along an axis, at constant velocity.kdyn Nm/rad Rotational stiffness under s

49、inusoidal motion.Characteristic of the component measured around an axis, under a sinusoidalmotion.ks Nm/rad Characteristic moment as a function of rotational displacement at constant velocity.Characteristic of the component measured around an axis, at constant velocity.L m Dimension of the component, with:LJ: dimension (L1; L2; etc.) under a static force FJ;L0: dimension at F0(or M0);LD: reference dimension taken into account for the definition of the force givenby the component under deformation ;