EN 1459-3-2015 en Rough-terrain trucks - Safety requirements and verification - Part 3 Interface between the variable-reach truck and the work platform《越野车 安全要求和验证 第3部分 可变前移式叉车和工作平.pdf

1、BSI Standards PublicationBS EN 1459-3:2015Rough-terrain trucks Safetyrequirements and verificationPart 3: Interface between the variable-reachtruck and the work platformBS EN 1459-3:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1459-3:2015. Itsupersedes B

2、S EN 1459:1998+A3:2012 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/7, Industrial trucks.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessa

3、ryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 77480 5ICS 53.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was publis

4、hed under the authority of theStandards Policy and Strategy Committee on 31 May 2015.Amendments issued since publicationDate Text affectedBS EN 1459-3:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1459-3 May 2015 ICS 53.060 English Version Rough-terrain trucks - Safety requirements and ve

5、rification - Part 3: Interface between the variable-reach truck and the work platform Chariots tout-terrain - Prescriptions de scurit et vrification - Partie 3 : Interface entre le chariot porte variable et la plateforme de travail Gelndegngige Stapler - Sicherheitsanforderungen und Verifizierung -

6、Teil 3: Zustzliche Anforderungen fr Stapler mit vernderlicher Reichweite ausgerstet mit ArbeitsbhneThis European Standard was approved by CEN on 16 April 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard t

7、he status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, Fre

8、nch, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria

9、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey

10、 and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref

11、. No. EN 1459-3:2015 EBS EN 1459-3:2015EN 1459-3:2015 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Safety requirements 6 4.1 General 6 4.2 Locking of the work platform .6 4.3 Dismounting of the work platform from the truck 6 4.4 Cable

12、s and connections .7 4.5 Mechanical locking device 7 4.6 Safety related functions 7 5 Verification .7 6 Information for use 8 6.1 General 8 6.2 Instruction handbook 8 6.2.1 General 8 6.2.2 Operating and maintenance instructions 8 6.3 Marking .9 Annex A (informative) List of significant hazards . 10

13、A.1 General . 10 Bibliography . 11 BS EN 1459-3:2015EN 1459-3:2015 (E) 3 Foreword This document (EN 1459-3:2015) has been prepared by Technical Committee CEN/TC 150 “Industrial trucks - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national s

14、tandard, either by publication of an identical text or by endorsement, at the latest by November 2015, and conflicting national standards shall be withdrawn at the latest by November 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent r

15、ights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. The purpose of this standard is to give requirements for the specific aspects related to the fitting and interface of a work platform to a variable-reach truck designed for the lifting of persons.

16、This standard does not give requirements for the complete truck fitted with a work platform. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. Trucks which are equipped with work platforms as interchangeable equipment are

17、 regarded as Mobile Elevating Work Platforms (MEWPs) as defined in 3.1 of EN 280:2013, and listed under Annex IV, item 17 of the Machinery Directive 2006/42/EC. EN 1459 consists of the following parts, under the general title Rough-terrain trucks Safety requirements and verification: Part 1: Variabl

18、e-reach trucks Part 2: Slewing variable-reach trucks Part 3: Interface between the variable-reach truck and the work platform Part 4: Additional requirements for variable reach trucks handling suspended loads Part 5: Additional requirements for attachments and attachment interface Part 6: Applicatio

19、n of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain trucks (CEN/TR) Part 7: Test method and determination of noise emission According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European

20、Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia

21、, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1459-3:2015EN 1459-3:2015 (E) 4 Introduction This document is a type-C standard as stated in EN ISO 12100. The machines concerned and the extent to which hazards, hazardous situations or hazardous events are covered as indicated in t

22、he Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to t

23、he requirements of this type-C standard. Acknowledging that, at the time of publication, the requirements included in this European Standard do not represent the state of the art, a transition period of 18 months is permitted after the date of publication, such that manufacturers can develop their p

24、roducts sufficiently to meet the requirements of this European Standard. BS EN 1459-3:2015EN 1459-3:2015 (E) 5 1 Scope This European Standard specifies the safety requirements for the interface between the work platform and the truck when designed for lifting of persons (covered by prEN 1459-1:2014,

25、 FprEN 1459-2:2015 or EN 1459:1998+A3:2012). This European Standard deals with the significant hazards, hazardous situations and events relevant to the interface when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer of the truck. The signific

26、ant hazards covered by this standard are listed in Annex A with the exception of hazards listed below. This European Standard does not address hazards which may occur: a) when handling suspended work platforms which may swing freely; b) when using non-integrated work platforms or other attachments n

27、ot intended for the lifting of persons; c) when operating in potentially explosive atmospheres. This European Standard does not give requirements for the complete truck fitted with a work platform. This standard does not address risks to parts of the truck other than the interface with the work plat

28、form. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any

29、 amendments) applies. EN 280:2013, Mobile elevating work platforms - Design calculations - Stability criteria - Construction - Safety - Examinations and tests prEN 1459-1:2014, Rough-terrain trucks - Safety requirements and verification - Part 1: Variable-reach trucks FprEN 1459-2:2015, Rough-terrai

30、n trucks Safety requirements and verification Part 2: Slewing variable-reach trucks EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and risk reduction (ISO 12100) EN ISO 13849-1, Safety of machinery - Safety-related parts of control systems - Part 1: General

31、principles for design (ISO 13849-1) ISO 5053, Powered industrial trucks Terminology ISO 15870, Powered industrial trucks Safety signs and hazard pictorials General principles EN 62061, Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic contro

32、l systems (IEC 62061) BS EN 1459-3:2015EN 1459-3:2015 (E) 6 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 5053 and EN 280 together with the following apply. 3.1 work platform fenced platform or a cage which can be moved under load to the required w

33、orking position and from which erection, repair, inspection or similar work can be carried out SOURCE: EN 280:2013, 3.2 3.2 non-integrated work platform work platform without controls on the platform 3.3 interlock mechanical, electrical or other type of device the purpose of which is to prevent the

34、operation of the truck functions under specified conditions 4 Safety requirements 4.1 General Means shall be provided to enable the truck to recognize that a work platform has been fitted. The truck function shall change to Mobile Elevating Work Platform (MEWP) function only when the work platform i

35、s: mechanically, electrically and, if necessary for the operation of any SRP/CS (see EN ISO 13849-1) fitted to the platform, hydraulically fitted to the truck; and locked and interlocked. Verification by design check and functional test. 4.2 Locking of the work platform The work platform shall be de

36、signed to be securely attached to the truck, locked and interlocked. The interface shall be designed to avoid uncontrolled movements of the platform. The safety related part of the control system (as defined in EN ISO 13849-1) performing the interlocking function shall comply with 4.6. Any sensors w

37、hich are part of the control system fulfilling the interlocking function shall be located on the work platform part of the connection. Verification by design check and functional test. 4.3 Dismounting of the work platform from the truck The release of the locking system shall not be possible from th

38、e platform. The dismounting of the work platform from the truck shall require two separate intentional actions to release the locking system. BS EN 1459-3:2015EN 1459-3:2015 (E) 7 The safety related part of the control system (as defined in EN ISO 13849-1) performing the dismounting of the work plat

39、form from the truck shall comply with 4.6. Verification by design check and visual examination. 4.4 Cables and connections Means shall be provided to : a) protect cables, hoses or other means connecting the platform to the truck when in use; and b) safely store cables, hoses or other means connectin

40、g the platform to the truck when not in use. Such means shall prevent damage and/or contamination to disconnected components. Verification by design check and visual examination. 4.5 Mechanical locking device The mechanical locking device shall be retained with the truck or the work platform. Verifi

41、cation by visual examination. 4.6 Safety related functions The safety related part of the control system performing the interlocking function shall comply with Table 1. Table 1 Safety related parts of control systems Paragraph of EN 1459-3 PLr (EN ISO 13849-1) SIL (EN 62061) 4.1 General The truck fu

42、nction shall change to MEWP function only when the work platform is: - mechanically, electrically and, if necessary for the operation of any SRP/CS (see EN ISO 13849-1) fitted to the platform, hydraulically fitted to the truck; and - locked and interlocked c 1 4.3 Dismounting of the work platform fr

43、om the truck The dismounting of the work platform from the truck shall require two separate intentional actions to release the locking system. c 1 NOTE prCEN/TR 1459-6:2015 describes the methodology followed to determine the values of PLr listed in Table 1. Verification by design check. 5 Verificati

44、on Verification shall be carried out on each type of interface. BS EN 1459-3:2015EN 1459-3:2015 (E) 8 6 Information for use 6.1 General Information for use shall comply with 6.4 of EN ISO 12100:2010. 6.2 Instruction handbook 6.2.1 General The manufacturer shall draw up an instructions handbook compl

45、ying with 6.4.5 of EN ISO 12100:2010 The instructions handbook shall be made up of at least: a) Operating and maintenance instructions; b) Service instructions. Operating and maintenance instructions shall be intended for the operator or other non-specialised personnel and shall be combined. They sh

46、all: 1) accompany the truck and intended to stay with it; 2) be written in the official community language(s) of the country in which the truck is placed on the market; 3) be either Original instructions or a Translation of the original instructions, in which case the translation shall be accompanie

47、d by the original instructions; 4) be supplied in paper format. They may in addition be supplied in electronic format. They may be combined with the instruction handbook of the truck (see prEN 1459-1:2014 and FprEN 1459-2:2015) and/or of the work platform. Service instructions shall be intended only

48、 for specialist maintenance personnel and shall be separated from the operating and maintenance instructions. 6.2.2 Operating and maintenance instructions Operating and maintenance instructions shall include the following as a minimum. Information on operating the interface such as: a) Coupling and

49、decoupling Information on fitting of the work platform to the truck; Information on required hydraulic and/or electric connections; Information on the specific features (e.g. interlocks); Information on decoupling the work platform from the truck. b) Storage and transport Information on the necessary precautions for storage of the work platform; BS EN 1459-3:2015EN 1459-3:2015 (E) 9 Information on the necessary precautions for the control system, if removable; Information on the necessary checks after storage; Inform