EN 1552-2003 en Underground mining machines - Mobile extracting machines at the face - Safety requirements for shearer loaders and plough systems《地下采矿机械 工作面上的移动式采掘机械 截装机和开沟机系统的安全要求.pdf

1、BRITISH STANDARD BS EN 1552:2003 Underground mining machines Mobile extracting machines at the face Safety requirements for shearer loaders and plough systemsThe European Standard EN 1552:2003 has the status of a British Standard ICS 73.100.30 BS EN 1552:2003 This British Standard, was published und

2、er the authority of the Standards Policy and Strategy Committee on 8 August 2003 BSI 8 August 2003 ISBN 0 580 42407 3 National foreword This British Standard is the official English language version of EN 1552:2003. The UK participation in its preparation was entrusted by Technical Committee MRE/1,

3、Mining mechanical equipment and machinery, to Subcommittee MRE/1/2, European Standards for mining machines, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement in

4、ternational or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not p

5、urport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European commi

6、ttee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 1

7、8, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN1552 April2003 ICS73.100.30 Englishversion Underground

8、miningmachinesMobileextractingmachinesat thefaceSafetyrequirementsforshearerloadersandplough systems Machinesdexploitationdeminesetcarriressouterraines MachinesmobilesdabattagedefrontdetailleExigences descuritimposesauxhaveusestambour(s)etaux robots BergbaumachinenunterTageMobileAbbaumaschinenim Str

9、ebSicherheitsanforderungenfrWalzenladerund Hobelanlagen ThisEuropeanStandardwasapprovedbyCENon14February2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibl

10、iographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotified

11、totheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom.

12、EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN1552:2003EEN1552:2003(E) 2 Contents page Foreword3 Introdu

13、ction .4 1 Scope 4 2 Normativereferences 4 3 Termsanddefinitions. .5 4 Listofsignificanthazards. 6 5 Safetyrequirements/protectivemeasures . .8 5.1 General8 5.2 Stability .8 5.3 Controldevices . .10 5.4 Starting10 5.5 Startupwarningdevices 10 5.6 Stopping10 5.6.1 Stoppinginnormaloperation .10 5.6.2

14、Stoppingattheendoftheworkingrange .10 5.6.3 Stoppinginanemergency 11 5.7 Measurestopreventinadvertentmovements . .11 5.8 Hydraulicequipment . 11 5.9 Pipesandhoses. 12 5.10 Fireprotection 12 5.11 Otherhazardpoints .12 5.12 Loadattachmentpoints . .12 5.13 Maintenanceandrepair. 13 6 Verificationofthesa

15、fetyrequirements . 13 7 Userinformation 14 7.1 Warningnotices . 14 7.2 Accompanyingdocuments .14 7.2.1 General14 7.2.2 Informationontransportation,handlingandstorage. .14 7.2.3 Informationonassemblyandcommissioning . 14 7.2.4 Informationonthemachine 14 7.2.5 Informationonuse .15 7.2.6 Informationonm

16、aintenanceandrepairs 15 7.2.7 Informationondecommissioning,dismantlinganddisposal.1 6 7.2.8 Informationforemergencies . .16 7.3 Marking .16 AnnexZA (informative) RelationshipofthisEuropeanStandardwithEUDirectives17 Bibliography 18EN1552:2003(E) 3 Foreword Thisdocument(EN1552:2003)hasbeenpreparedbyTe

17、chnicalCommitteeCEN/TC 196,“Machinesfor undergroundminesSafety“,thesecretariatofwhichisheldbyBSI. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextor byendorsement,atthelatestbyOctober2003,andconflictingnationalstandardsshallbewithdrawnatthelatest byOc

18、tober2003. ThisdocumenthasbeenpreparedunderamandategiventoCENbytheEuropeanCommissionandtheEuropean FreeTradeAssociation,andsupportsessentialrequirementsofEUDirective(s). ForrelationshipwithECDirective(s),seeinformativeannex ZA,whichisanintegralpartofthisdocument. AccordingtotheCEN/CENELECInternalReg

19、ulations,thenationalstandardsorganizationsofthefollowing countriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal, Slovakia,Spain,Sweden,SwitzerlandandtheUnitedKing

20、dom.EN1552:2003(E) 4 Introduction ThisEuropeanStandardisatypeCstandardasstatedinEN1070. Themachineryandtheextendtowhichhazards,hazardoussituationsandeventsarecoveredareindicatedinthe scopeofthisdocument WhenprovisionsofthistypeCstandardaredifferentfromthosewhicharestatedintypeAorBstandards,the provi

21、sionsofthistypeCstandardtakeprecedenceovertheprovisionsoftheotherstandards,formachinesthat havebeendesignedandbuiltaccordingtotheprovisionsofthistypeCstandard. 1Scope 1.1 ThisEuropeanStandardspecifiessafetyrequirementswhichshallbemettominimizethehazardslistedin clause4thatmayoccurduringtheassembly,u

22、se,maintenance,repair,decommissioning,disassemblyand disposalofshearerloadersandploughsystemswhenoperatedinaccordancewiththemanufacturers requirementsinundergroundmining. Themachinesworkwithtoolsforcuttingmineralssuchascoal,ore,saltandsurroundingrock,atafixedorvariable heightandareguidedonarmouredfa

23、ceconveyorsortheirattachments.Shearerloadershavebuiltinhaulage systems.Theymaybedirectlyoperatedbyoneormoredriversorberemotelyorprogramcontrolled.Plough systemsareremotelycontrolled.Wirelessremotecontrolsystemsofshearerloadersareusedintheimmediate environmentofthemachines. 1.2 ThisEuropeanStandarddo

24、esnotcoveranyhazardsresultingfromtheelectricalequipmentassociatedwith themachine.Itdoesnotcontainanyrequirementsrelatingtodustsuppressionorfiredamphazards.Hazardsdue tonoisearealsoexcludedfromthisstandard,butaseparatestandardisinpreparationwherehazardsduetonoise willbeaddressed. NOTE Onlyasmallamoun

25、tofthenoiseemittedatthepointofuseofshearerloadersandploughsystemsisgeneratedby themachinesthemselves.Thenoiselevelisaffectedmorebythebreakingmineralandtheconveyors.Dustisgeneratednot onlybythemodeofoperationofthemachines,butalsobythematerialtobeextracted,theenvironment,theroofsupportand theconveyor.

26、Forexample,equippingthemachinewithawaterspraymaynotcompletelyeliminatethehazardonitsown. Itdoesnotcoverfaceconveyors,spillplatesandauxiliarydevicessuchaslasersetc. Itisintendedformanufacturersproducingandmarketingcompletemachines,andformanufacturersassembling machinesorpartsofmachinesfromdifferentor

27、iginsorassemblingmachinesfortheirownuse.Thesearecalled ”manufacturers”inthisEuropeanStandard. 1.3 Thisdocumentisnotapplicabletomachinesthataremanufacturedbeforethedateofpublicationofthis EuropeanStandardbyCEN. 2 Normativereferences ThisEuropeanStandardincorporatesbydatedorundatedreference,provisions

28、fromotherpublications.These normativereferencesarecitedattheappropriateplacesinthetextandthepublicationsarelistedhereafter.For datedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicationsapplytothisEuropean Standardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelat

29、esteditionofthe publicationreferredtoapplies(includingamendments). EN2921:1991, SafetyofmachineryBasicconcepts,generalprinciplesfordesignPart1:Basicterminology, methodologyEN1552:2003(E) 5 EN2922:1991, SafetyofmachineryBasicconcepts,generalprinciplesfordesignPart2:Technicalprinciples andspecificatio

30、ns EN457:1992,SafetyofmachineryAuditorydangersignalsGeneralrequirements,designandtesting(ISO 7731:1986,modified) EN563, SafetyofmachineryTemperaturesoftouchablesurfacesErgonomicsdatatoestablishtemperature limitvaluesforhotsurfaces EN853, RubberhosesandhoseassembliesWirebraidreinforcedhydraulictypeSp

31、ecification EN857,RubberhosesandhoseassembliesWirebraidreinforcedcompacttypeforhydraulicapplications Specification EN8941, SafetyofmachineryErgonomicsrequirementsforthedesignofdisplaysandcontrolactuatorsPart 1:Generalprinciplesforhumaninteractionswithdisplaysandcontrolactuators EN953, Safetyofmachin

32、eryGeneralrequirementsforthedesignandconstructionoffixedandmovableguards EN9541:1996, SafetyofmachinerySafetyrelatedpartsofcontrolsystemsPart1:Generalprinciplesfor design EN982:1996, SafetyofmachinerySafetyrequirementsforfluidpowersystemsandcomponentsHydraulics EN1050:1996 ,SafetyofmachineryPrincipl

33、esforriskassessment EN1070, SafetyofmachineryTerminology EN613101, SafetyofmachineryIndications,markingandactuationPart1:Requirementsforvisual,auditory andtactilesignals(IEC613101:1995) 3 Termsanddefinitions ForthepurposesofthisEuropeanStandard,thefollowingtermsanddefinitionsapply. 3.1 remotecontrol

34、console ploughsystemsaregenerallycontrolledfromafixedremotecontrolconsole.Itissituatedeitheronthesurfaceor undergroundandisusuallyoutofthelineofsightoftheploughsystem. 3.2 loadattachmentpoint meansofattachmentfordevicestoenablethemtocarryaload,e.g.athreadedholeforatransportring. 3.3 transportunits p

35、artsorsubassemblieswhich,fortransportationreasons,arenotfittedtothecompletemachineuntilthepointof use. 3.4 starting energizingthemachinedriveorfirstofthedriveswithoutnecessarilycausingthemachinetomove.Forexample,a shearerloaderisstartedupwhenthehydraulicpumpdriveisswitchedonbutexternallythemachineha

36、sclearly notyetmoved.EN1552:2003(E) 6 4 Listofsignificanthazards Thisclausecontainsallthesignificanthazards,hazardoussituationsandevents,asfarastheyaredealtwithin thisstandard,identifiedbyriskassessmentassignificantforthistypeofmachineryandwhichrequireactionto eliminateorreducetherisk.Thehazardsment

37、ionedrelatetoannexAofEN1050:1996. NOTE Theworkingconditionsinminesaredifferentfromthoseinotherbranchesofindustry. Thehazardsaredividedintotwogroupsforthefollowingtypesofmachines. Figure1Shearerloader(sideview) Figure2Ploughsystem(topview)EN1552:2003(E) 7 Table1Listofsignificanthazardswithassociatedr

38、equirements Hazard Shearer loader Plough Sub Clause 4.1Mechanical hazards crushingorshearing betweenmachineparts orbetweenmachine partsandtheir surroundings XX 5.5; 5.7; 5.11 7.2.5 drawingintomoving cuttingtools,drive wheels,trailingcables andchains XX 5.11 7.2.5 spallingofcutmaterial orcuttingtools

39、 XX 5.1 7.5.2 skiddingorinadvertent movementofthe machine X 5.4; 5.6; 5.7 whippingorbreaking chains XX 5.11 insufficientstability X 5.2 7.2.2 4.2Thermal hazards scaldingbyfluids X 5.9; 5.11 burningduetohot surfaces XX 5.11 4.3Fireprotection X X 5.10 4.4Hazardsgeneratedby materialsandother substances

40、released whenmachineryisused fluidsharmfultohealth X 5.8 4.5Hazardsgeneratedby neglectingergonomic principlesinmachine design controlsthatcannotbe operatedwhenoperator iswearingprotective gloves XX 5.3 Unhealthyposturesor exessiveeffort XX 5.12 4.6Hazardsgeneratedby powersupplyfaultsand otherfailure

41、s sprayingoffluidsat highpressure XX 5.8; 5.9EN1552:2003(E) 8 hydraulicpressure drop XX 5.7 loweringofranging arms X 5.7 controlsystemfailure XX 5.7 fallingobjects XX 5.12 4.7Hazardsgeneratedby temporaryabsenceof protectivemeasures absenceofprotective devicesorshortoutof controlorsimilar devicesduri

42、ng maintenanceorrepair XX 5.12 4.8Errorsoffitting XX 5.13 4.9Spillageoffluids X X 5.13 5 Safetyrequirements/protectivemeasures 5.1General Machineryshallcomplywiththesafetyrequirementsand/orprotectivemeasuresofthisclause. Inaddition,themachinesshallbedesignedaccordingtotheprinciplesofEN292forhazardsr

43、elevantbutnot significantwhicharenotdealtwithbythisdocument(e.g.sharpedges) NOTE Asaresultofthemodeofoperationanddependingontheambientconditions,thereisarisk,whenusingthe machines,ofpartsofthemineraltobewonorofthesurroundingrockbeingthrownintothetravelway,ofpartsbecoming detachedfromtherooforthesidewall.Theoperatorshouldbeprotectedagainstthesehazards.Thisisgenerallyprovidedby theroofsupportorbythesidespillplateoftheconveyorand/orpersonalprotectiveequipment.Theoperatorofashearerloa der canalsobeadditionallyprotectedf