EN 1765-2004 7916 Rubber hose assemblies for oil suction and discharge services - Specification for the assemblies《油的吸放设备用橡胶软管组件 组件规范》.pdf

1、Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIBRITISH STANDARD BS EN 1765:2004 Rubber hose assemblies for oil suction and discharge services Specification for the assemblies The European Standard EN 1765:2004 has the status of a

2、British Standard ICS 23.040.70; 75.200 Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIBS EN 1765:2004 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 18 November 2004 BSI 1

3、8 November 2004 ISBN 0 580 44793 6 National foreword This British Standard is the official English language version of EN 1765:2004. It supersedes BS EN 1765:1998 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee PRI/66, Rubber and plastics tubing, hose

4、s and hose assemblies, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BS

5、I Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for

6、its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK inter

7、ests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 28, an inside back cover and a back cover. The BSI copyright notice displayed in this doc

8、ument indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN1765 November2004 ICS23.

9、040.70;75.200 Englishversion Rubberhoseassembliesforoilsuctionanddischargeservices Specificationfortheassemblies Flexiblesencaoutchoucpourchargementetdchargement desproduitsptroliersSpcificationspourlesflexibles GummischlauchleitungenfrdasAnsaugenundFrdern vonlAnforderungenandieSchlauchleitungen Thi

10、sEuropeanStandardwasapprovedbyCENon6May2004. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtain

11、edonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions.

12、 CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMI

13、TTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN1765:2004:E Licensed Copy: Wang Bin, ISO/Exchange China Standards Infor

14、mation Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN 1765:2004 (E) 2 Contents page Foreword3 Introduction .4 1 Scope5 2 Normative references5 3 Terms and definitions .6 4 Classification6 5 Materials and construction.7 6 End connections10 7 Dimensions and tolerances 12 8 Physical properties12

15、 9 Test report14 10 Marking.15 11 Type approval.15 12 Frequency of testing .16 Annex A (informative) Information to be supplied by the purchaser17 Annex B (informative) Recommendations for packaging and transportation of oil suction and discharge hose assemblies 18 Annex C (informative) Masses 19 An

16、nex D (normative) Wet adhesion test 20 Annex E (normative) Hydrostatic test for suction and discharge hose assemblies.22 Annex F (normative) Minimum bend radius test.24 Annex G (normative) Burst test 26 Annex H (normative) Test frequency for type approval and routine test.27 Annex I (informative) Te

17、st frequency for production acceptance tests .28 Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN 1765:2004 (E) 3 Foreword This document (EN 1765:2004) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hose

18、s and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2005, and conflicting national standards shall be withdrawn at the latest by Ma

19、y 2005. This document supersedes EN 1765:1997. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greec

20、e, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN

21、 1765:2004 (E) 4 Introduction This document specifies minimum requirements for the satisfactory performance of wire or textile reinforced rubber hose assemblies of both smooth and rough bore types for oil suction and discharge services. The hoses are commonly used for transferring crude oil and liqu

22、id petroleum products, other than liquefied petroleum gas and natural gas, to and from tanker and bunkering vessels or for similar duties ashore. Specific details of the construction of hoses are not rigidly defined in this document since it is felt that this could restrict the introduction of impro

23、ved methods of construction. The hose assemblies have been classified and designated in terms of service pressure, which includes an allowance for surge pressure and which equates to the factory test pressure. To keep this specification in line with other documents this factory test pressure is also

24、 defined as the maximum working pressure (see Table 1). It is the responsibility of the user to determine the appropriate working pressure, which will depend on the severity of the users operating conditions and on the service life that is expected of the hose assembly. It is necessary for the purch

25、aser to provide certain information about the hose assembly and its intended use at the time of enquiry and/or order; this information is listed in Annex A (informative). Recommendations concerning packaging and transportation are given in Annex B (informative) and expected masses of hoses, in kilog

26、rams per metre of free length, are given in Annex C (informative). Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN 1765:2004 (E) 5 1 Scope This document specifies the characteristics of four types of oil suction and discharge ho

27、se assemblies used for the conveyance of petroleum, including crude oils and other liquid petroleum products containing a maximum aromatics content of 50 % (v/v). It is not suitable for liquefied petroleum gas and natural gas. Hose assemblies to this document can be used in the temperature range -20

28、 C to 82 C. The hoses specified are in the size range of nominal bore 50 to 500 and may be smooth bore, rough bore or armoured rough bore. NOTE Hoses for use with petroleum products having an aromatic content greater than 50 % (v/v) are outside the scope of this document but the requirements may be

29、used as a basis for such hoses on request to the manufacturer. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document

30、 (including any amendments) applies. EN 288-3:1992, Specification and approval of welding procedures for metallic materials Part 3: Welding procedure tests for arc welding of steels EN 22063, Metallic and other inorganic coatings Thermal spraying Zinc, aluminium and their alloys (ISO 2063:1991, modi

31、fied) EN 28033, Rubber and plastics hose - Determination of adhesion between components (ISO 8033:1991) EN ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testing (ISO 1402:1994) EN ISO 1460, Metallic coatings Hot dip galvanized coatings on ferrous materials Gravimetric determina

32、tion of the mass per unit area (ISO 1460:1992). EN ISO 7233, Rubber and plastics hoses and hose assemblies Determination of suction resistance (ISO 7233:1991). EN ISO 8330:2000, Rubber and plastics hoses and hose assemblies Vocabulary (ISO 8330:1998). EN ISO 8031, Rubber and plastic hoses and hose a

33、ssemblies Determination of electrical resistance (ISO 8031:1993). ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static strain test. ISO 1461, Metallic coatings Hot dip galvanized coatings on fabricated iron and steel articles Specifications and test methods (IS

34、O 1461:1999). ISO 1817, Rubber, vulcanized Determination of the effect of liquids. ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindrical drum device. ISO 7005-1, Metallic flanges Part 1: Steel flanges. ASME B.1.20.1, Pipe threads, general pur

35、poses (inch). Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN 1765:2004 (E) 6 BS 3592-1, Steel wire for hose reinforcement Part 1: Specification for coated round and flat steel wire for rubber hose reinforcement. 3 Terms and def

36、initions For the purposes of this European Standard, the terms and definitions given in EN ISO 8330:2000 and the following apply. 3.1 Electrically bonded hose assembly hose assembly that uses a metallic wire connection to create a low-resistance electrical connection between the end connections 3.2

37、Electrically discontinuous hose assembly hose assembly that incorporates an electrical insulation between the end of the helical wire or/and wire cord reinforcement and on or both couplings 4 Classification 4.1 General WARNING Careful consideration needs to be given before the use of electrically di

38、scontinuous hoses for transferring liquids known to generate static charges. In no circumstances should more than one length of electrically discontinuous hose be used in an individual transfer pipeline and effective electrical continuity to earth from both ends of the electrically discontinuous hos

39、e should be maintained. 4.2 End use Hose assemblies for this application are classified according to end-use as follows: - Type R, rough bore hose assemblies for dock operation and intended for situations where a relatively stiff, heavy and robust assembly can be used. The lining of the rubberized f

40、abric is supported and reinforced by an internal (hot-dipped) zinc coated steel wire helix. Type R assemblies are electrically continuous; - Type A, armoured rough bore hose assemblies for dock operation. In addition to an internal zinc coated steel wire helix there shall be external helical armour

41、of a similar material. Type A hoses are electrically continuous and may be lighter and more flexible than type R; - Type S, smooth bore hose assemblies for dock operation where flexibility and lightness are important. Type S hose assemblies may be electrically continuous or electrically discontinuou

42、s (see Warning); - Type L, hose assemblies for dock service where greater flexibility, lower weight and ease of handling are of primary consideration. Type L hose assemblies may be electrically continuous or electrically discontinuous. They are only suitable for discharge applications (see Warning).

43、 4.3 Pressure ratings and designations Each type of hose assembly shall be designated according to the type letters R, A, S, or L followed by the maximum working pressure given in Table 1. For the purposes of this document the maximum working pressure includes an allowance for surge pressures above

44、the normal operating pressure. Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 25 January 2005, Uncontrolled Copy, (c) BSIEN 1765:2004 (E) 7 Table 1 Pressure ratings and designation Maximum working pressure and test pressure bar aProof pressure (maximum 5 min.) bar Type and

45、 designation Description 7 10,5 R7 Rough bore 7 10,5 A7 Armoured rough bore 7 10,5 S7 Smooth bore 7 10,5 L7 Light weight 10 15 R10 Rough bore 10 15 A10 Armoured bore 10 15 S10 Smooth bore 10 15 L10 Lightweight 15 22,5 R15 Rough bore 15 22,5 A15 Armoured bore 15 22,5 S15 Smooth bore 15 22,5 L15 Light

46、weight a1 bar = 0,1 MPa5 Materials and construction 5.1 Materials 5.1.1 Lining The rubber lining shall be resistant to the materials the assembly is to convey. The hose lining shall be suitable for continuous operation with the liquids to be conveyed. NOTE The purchaser should state the products tha

47、t the assembly is to carry (see Annex A). 5.1.2 Reinforcing plies The reinforcing plies shall consist of textile or wire cord impregnated with rubber. Reinforcing wire cord shall be brass, copper or zinc coated carbon steel wire. 5.1.3 Wire helices Wire helices shall be cold drawn carbon steel havin

48、g sulphur and phosphorus contents each not greater than 0,040%, and coated with copper or phosphate and comply with the requirements given in BS 3592-1. If joined, helical reinforcement wire shall be welded and shall conform to the following requirements: a) welding shall be carried out using electric butt welding; b) no weld shall be within 1,5 m of a nipple end or of another weld in the same wire neither along the hose length nor, in the case of two or more wire plies, nearer than 600 mm in adjacent wires. 5.1.4 Internal and