EN 1804-1-2001 en Machines for underground mines - Safety requirements for hydraulic powered roof supports - Part 1 Support units and general requirements (Incorporates Amendment A.pdf

1、BRITISH STANDARD BS EN 1804-1:2001 +A1:2010 Machines for underground mines Safety requirements for hydraulic powered roof supports Part 1: Support units and general requirements ICS 73.100.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWNational foreword This British Standar

2、d is the UK implementation of EN 1804-1:2001+A1:2010. It supersedes BS EN 1804-1:2001 which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text alt

3、ered by CEN amendment A1 is indicated by !“. The UK participation in its preparation was entrusted to Technical Committee MRE/1, Mining mechanical equipment and machinery. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not pur

4、port to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN 1804-1:2001+A1:2010 This British Standard, having been prepared under the direction of the Engineerin

5、g Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 29 March 2002 BSI 2010 Amendments/corrigenda issued since publication Date Comments 30 April 2010 Implementation of CEN amendment A1:2010 ISBN 978 0 580 68142 4 EUROPEAN STANDA

6、RD NORME EUROPENNE EUROPISCHE NORM EN 1804-1:2001+A1 January 2010 ICS 73.100.10 Supersedes EN 1804-1:2001 English Version Machines for underground mines - Safety requirements for hydraulic powered roof supports - Part 1: Support units and general requirements Machines pour mines souterraines - Exige

7、nces de scurit relatives aux soutnements marchants applicables aux piles - Partie 1: Units de soutnement et exigences gnrales Maschinen fr den Bergbau unter Tage - Sicherheitsanforderungen fr hydraulischen Schreitausbau - Teil 1: Ausbaugestelle und allgemeine Anforderungen This European Standard was

8、 approved by CEN on 21 September 2001 and includes Amendment 1 approved by CEN on 21 December 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-

9、to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation un

10、der the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, German

11、y, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG M

12、anagement Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1804-1:2001+A1:2010: EEN 1804-1:2001+A1:2010 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 4 2 Normative references 5

13、 3 Terms and definitions .6 4 List of hazards 7 5 Safety requirements 8 6 Verification of the safety requirements 13 7 User information . 14 Annex A (normative) Tests for verification of the safety requirements and calculation 19 Annex ZA (informative) ! ! ! !Relationship between this European Stand

14、ard and the Essential Requirements of EU Directive 2006/42/EC“ “ “ “ . 37 Bibliography . 38 BS EN 1804-1:2001+A1:2010EN 1804-1:2001+A1:2010 (E) 3 Foreword This document (EN 1804-1:2001+A1:2010) has been prepared by Technical Committee CEN/TC 196 “Machines for underground mines - Safety“, the secreta

15、riat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2010, and conflicting national standards shall be withdrawn at the latest by July 2010. Attention is drawn to the

16、 possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2009-12-21. This document supersedes EN 1804-1:2001. The

17、 start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. !This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For re

18、lationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.“ This standard is Part 1 of a European Standard specifying the safety requirements for hydraulic powered roof supports. Other parts are: Part 2: Power set legs and rams Part 3: Hydraulic control sy

19、stems Part 4 1) : Electro-hydraulic control systems Annex A is normative. This standard includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgari

20、a, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 1) in preparation BS EN 1

21、804-1:2001+A1:2010EN 1804-1:2001+A1:2010 (E) 4 Introduction This European Standard is a Type C-standard as stated in EN 1070. The extent to which hazards are covered is indicated in the scope of the standard. While producing (or when compiling) this standard it was assumed that: only trained and com

22、petent persons operate the machine; components without specific requirements are: a) designed in accordance with the usual engineering practice and calculation codes; b) of sound mechanical construction; c) free of defects. components are kept in good working order; a negotiation took place between

23、the user and the manufacturer concerning the use of the machinery. 1 Scope This standard specifies the safety requirements for support units when used as specified by the manufacturer or his authorised representative. Examples of support units are frame supports, chock supports, shield supports, pai

24、red frames and push-pull support systems including the components of advancing and anchoring devices which provide support functions. This part of the standard excludes fixing elements on the conveyor, coal-winning equipment, power set legs and rams, valves, hydraulic and electro-hydraulic control u

25、nits, lighting and signalling facilities and other ancillary equipment. NOTE Some components are dealt with in other parts of this standard. This standard applies to support units used at temperatures from -10 C to 60 C. This standard also applies to support components and support accessories which

26、are provided if the support unit is fitted with stowing equipment. This standard identifies and takes account of: Possible hazards which may be caused by the operation of support units; Areas and operating conditions which may create such hazards; Hazardous situations which may cause injury or may b

27、e damaging to health; This standard describes methods for the reduction of these hazards. A list of hazards covered appears in clause 4. This European standard does not establish the additional requirements for: Specially corrosive environments; BS EN 1804-1:2001+A1:2010EN 1804-1:2001+A1:2010 (E) 5

28、Hazards occurring during construction, transportation, decommissioning; Earthquake. This standard is applicable to all support units placed on the market for the first time, which are manufactured after the date on which this standard was published. 2 Normative references This European Standard inco

29、rporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this Eu

30、ropean Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1, Approval testing of welders - Fusion welding Part 1: Steels EN 288-1, Specification and approval of welding proced

31、ures for metallic materials Part 1: General rules for fusion welding EN 288-2, Specification and approval of welding procedures for metallic materials Part 2: Welding procedure specification for arc welding EN 288-3, Specification and approval of welding procedures for metallic materials Part 3: Wel

32、ding procedure tests for the arc welding of steels EN 292-1:1991, Safety of machinery - Basic concepts - General principles for design Part 1: Basic terminology, methodology EN 292-2:1991+A1:1995, Safety of machinery - Basic concepts - General principles for design Part 2: Technical principles and s

33、pecification EN 1050:1996, Safety of machinery Principles for risk assessment EN 1070, Safety of machinery Terminology EN 1804-2, Machines for underground mines - Safety requirements for hydraulic powered roof supports Part 2: Power set legs and rams !EN 1804-3“, Machines for underground mines - Saf

34、ety requirements for hydraulic powered roof supports Part 3: Hydraulic control systems ENV 1993-1-1:1992, Eurocode 2: Design of steel structures - General rules and rules for buildings - General rules and rules for buildings EN 10002-1, Metallic material - Tensile testing Part 1: Method of test EN 1

35、0025:1990 + A1:1993, Hot rolled products of non-alloy structural steels - Technical delivery conditions EN 10045-1, Metallic materials - Charpy impact test Part 1: test method prEN 13463-1:1999, Non-electrical equipment for potentially explosive atmospheres Part 1: Basic methodology and requirements

36、 EURONORM 103:1971, Microscopic determination of the ferrite or austenitic grain size of steels BS EN 1804-1:2001+A1:2010EN 1804-1:2001+A1:2010 (E) 6 3 Terms and definitions For the purposes of this standard the following terms and definitions apply. 3.1 designs of hydraulic powered roof support 3.1

37、.1 support unit type of hydraulic powered roof support, e.g. frame support, chock support, shield support, consisting of support components and support accessories 3.1.2 frame support support unit in which the canopy and the base are connected to legs arranged in a line one behind the other to form

38、one support unit 3.1.3 chock support support unit in which the canopy and the base are connected to legs arranged one behind the other and side by side to form one support unit 3.1.4 shield support support unit in which the canopy and the base are connected additionally via a goaf shield which lies

39、within the flow of the support bearing force 3.1.5 paired frame at least two support units arranged side by side moving lengthwise against each other using an advancing mechanism 3.1.6 push-pull support at least two support units arranged one behind the other moving lengthwise against each other usi

40、ng an advancing mechanism 3.2 support components all components which lie within the flow of the support bearing force 3.2.1 canopy single or composite support component which transfers the support bearing force to the roof 3.2.2 base single or composite support component which transfers the support

41、 bearing force to the floor 3.2.3 goaf shield support component intended to absorb and transfer, fully or partially, the support bearing force and forces parallel to the seam between canopy and base. It is connected to the canopy and base either directly or through a linkage. It generally shields th

42、e face area from the waste and is therefore subjected to a load from the caved material 3.3 support accessories BS EN 1804-1:2001+A1:2010EN 1804-1:2001+A1:2010 (E) 7 all components which do not lie within the flow of the support bearing force but which are necessary for the functioning of the powere

43、d roof support 3.3.1 advancing mechanism device attached to the support unit for moving the support forwards 3.3.2 sprag device attached to the support unit for supporting the working face 3.3.3 forepoling device device used to protect the face area from caving materials 3.4 anchoring device device

44、for preventing uncontrolled movements of the conveying and extracting machines 3.5 forces 3.5.1 yield force force produced by an actuator at the yield pressure of the pressure limitation valve, neglecting friction 3.5.2 rated force maximum force for which the support unit or support component is des

45、igned. It is a calculated value which is determined from the support geometry neglecting friction 3.5.3 support bearing force force borne by a support unit normal to the strata, which is a function of the support height and which occurs at the yield force 3.5.4 test force measured force required to

46、be applied to the support unit or support component to ensure that it is subjected to the rated force 3.5.5 additional force force acting on the support unit, not produced by the strata or the support components 4 List of hazards All the items in the following list of hazards refer to continuous ope

47、ration and to installation and maintenance. This list contains the hazards and hazardous situations, as far as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. BS EN 1804-1:2001+A

48、1:2010EN 1804-1:2001+A1:2010 (E) 8 Table 1 List of hazards with cross references to safety requirements No. EN 1050:1996 Safety requirements (clause) Hazards 1 1.1; 1.2; 1.3 5.1.1 Crushing, shearing and cutting 2 1.9 5.1.3 fluid injection 3 17 5.4.1 Ejected parts 4 1e 5.1.6; 5.1.7; 5.3.1; 5.3.2; 5.3

49、.4; 5.3.5; 5.3.6; 5.3.7;5.4.1;5.4.3; 5.5; 5.6; 5.7 Fatigue or overload 5 19; 21.1 5.1.1 Slipping, stumbling and falling in the support 6 2.4 5.4.3 Electrical energy resulting from electrostatic processes 7 7.1 5.1.2 Inhaling harmful dusts 8 7.2 5.4.2 Fire or explosion 9 8.1; 8.2 5.1.1 Neglecting ergonomic principles leading to unhealthy postures or excessive strain 10 5.1.8 Incorrect assembly 11 18; 30.1 5.2.1; 5.2.2; 5.3.7 Tipping over, unexpected loss of stabil