EN 1845-2007 en Footwear manufacturing machines - Footwear moulding machines - Safety requirements《制鞋机械 鞋模机械 安全要求》.pdf

1、BS EN 1845:2007ICS 61.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDFootwearmanufacturingmachines Footwearmoulding machines Safety requirementsThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 July 2008

2、 BSI 2008ISBN 978 0 580 54305 0Amendments/corrigenda issued since publicationDate CommentsBS EN 1845:2007National forewordThis British Standard is the UK implementation of EN 1845:2007. Itsupersedes BS EN 1845:1999 which is withdrawn.The UK participation in its preparation was entrusted to Technical

3、Committee MCE/3/12, Leather products machinery - Safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Complianc

4、e with a British Standard cannot confer immunityfrom legal obligations.BS EN 1845:2007EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1845December 2007ICS 61.060 Supersedes EN 1845:1998 English VersionFootwear manufacturing machines - Footwear mouldingmachines - Safety requirementsMachines pour la

5、 fabrication des chaussures - Machines demoulage pour chaussures - Prescriptions de scuritMaschinen zur Herstellung von Schuhwerk -Schuhformmaschinen - SicherheitsanforderungenThis European Standard was approved by CEN on 3 November 2007.CEN members are bound to comply with the CEN/CENELEC Internal

6、Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.Thi

7、s European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the

8、 national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland a

9、nd United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1845:2007

10、: EBS EN 1845:2007EN 1845:2007 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .9 4 List of significant hazards 10 5 Safety requirements and/or protective measures14 5.1 General14 5.2 Common requirements for all footwear moulding machines .15

11、5.2.1 Mechanical hazards.15 5.2.2 Electrical equipment16 5.2.3 Thermal protection 16 5.2.4 Noise control16 5.2.5 Fumes detrimental to health.17 5.2.6 Ergonomics 17 5.2.7 Pressurized fluid systems 18 5.2.8 Control systems.18 5.2.9 Additional safety devices20 5.2.10 Material feeding20 5.2.11 Auxiliary

12、 equipment 21 5.2.12 Integrated manufacturing systems21 5.2.13 Aids for transportation21 5.3 Requirements for specific types of footwear moulding machines.22 5.3.1 Direct-on sole moulding machines (see Figures 1, 2 and 3).22 5.3.2 Unit sole and footwear component moulding machines.28 5.3.3 Full shoe

13、 and boot moulding machines with rotary configuration (see Figure 11)39 6 Verification of safety requirements and/or measures42 7 Information for use 49 7.1 General49 7.2 Signal and warning devices49 7.3 Instruction handbook 49 7.4 Declared noise emission values 51 7.5 Marking .51 Annex A (normative

14、) Requirements for guards .52 A.1 Fixed covers.52 A.2 Movable enclosing guards and movable covers52 A.3 Fencing .52 Annex B (normative) Requirements for interlocking systems .54 Annex C (normative) Requirements for trip devices .58 C.1 Mechanical trip device with one position sensor.58 C.2 Electro-s

15、ensitive protective devices (ESPD) with normal level59 C.3 Electro-sensitive protective devices (ESPD) with high level 59 C.4 Electro-sensitive protective devices (high level) with control function.60 C.5 Electro-sensitive protective device (ESPD) used as danger area protection .61 C.6 Active-opto-e

16、lectric protective devices (laser scanner)61 Annex D (normative) Requirements for two-hand control devices .62 BS EN 1845:2007EN 1845:2007 (E) 3 D.1 Two-hand control devices (normal level)62 D.2 Two-hand control devices (high level)62 Annex E (normative) Requirements for hold-to-run control devices

17、64 E.1 Hold-to-run control devices (stop function, Figure E.1, illustration of the principle for pneumatic systems) 64 E.2 Hold-to-run control devices (reverse function, Figure E.2, illustration of the principle for pneumatic systems) 64 Annex F (normative) Requirements for pressure sensitive mats (

18、PSM) and floors (PSF)65 Annex G (normative) Requirements for controls for mould closing.66 G.1 Power interlocking system.66 G.2 Control systems category 1 of EN ISO 13849-1 .67 Annex H (normative) Requirements for two-fault safety machine control systems68 Annex I (normative) Control measures for th

19、e suspension of safeguards relating to integrated manufacturing systems 70 Annex J (normative) Requirements for control guards (interlocking guard with start function).72 Annex K (normative) Temperatures of burn threshold.73 Annex L (normative) Noise test code for footwear moulding machines 74 L.1 S

20、cope74 L.2 Definitions 74 L.2.1 Material .74 L.2.2 Processing temperature .74 L.2.3 Test cycle .74 L.2.4 Operator standing area (operating area).74 L.3 Description of machinery family74 L.4 Measurement of A-weighted sound power level74 L.5 Measurement of A-weighted emission sound pressure level.75 L

21、.5.1 Position of microphone for determination of A-weighted emission sound pressure level at the workstation 75 L.6 Operating conditions 75 L.7 Measurement uncertainties75 L.8 Documentation 75 Annex M (normative) Important considerations relating to integrated manufacturing systems .77 M.1 Project o

22、rganisation77 M.2 Application of a safety strategy .77 M.3 Risk assessment .77 M.4 Requirements for documentation77 M.5 Starting .78 M.6 Emergency stop.78 Annex ZA (informative) Relationship between this European Standard and the essential requirements of EU Directive 98/37/EC .80 Annex ZB (informat

23、ive) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC81 Bibliography82 BS EN 1845:2007EN 1845:2007 (E) 4 Foreword This document (EN 1845:2007) has been prepared by Technical Committee CEN/TC 201 “Leather and imitation leather goods and footwear ma

24、nufacturing machinery - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the la

25、test by December 2008. This document supersedes EN 1845:1998. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informativ

26、e Annex ZA and ZB, which are an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finl

27、and, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1845:2007EN 1845:2007 (E) 5 Introduction This document is a type C standard a

28、s stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of th

29、is type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 1845:2007EN 1845:2007 (E) 6 1 Scope 1.1 This European Standard applies to footwear moulding machines which are inte

30、nded for use in the shoe industry for the production of footwear and footwear components. These machines are: direct-on sole moulding machines (see Figures 1, 2 and 3); unit sole and footwear component moulding machines (see Figures 4 to 10); full shoe and boot moulding machines (see Figure 11). Thi

31、s European Standard applies also to the mentioned machines when used for other products than footwear and footwear components, as far as these products require no other changes than a different mould. 1.2 This European Standard specifies safety requirements for construction, transport, installation,

32、 adjustment, setting, teaching or process change-over, operation, cleaning, maintenance, decommissioning, dismantling and, as far as safety is concerned, disposal for machines mentioned in l.1. It deals with all significant hazards, hazardous situations and events relevant to footwear moulding machi

33、nes, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). 1.3 The following machines are excluded from the scope of this European Standard unless used for direct-on sole moulding or reaction moulding: moulding machines wit

34、h static injection units and static mould stations (clamping units); moulding machines with static metering and mixing units and mobile stations with linear configuration (mould carriers). 1.4 The European Standard does not deal with hazards created by the mixing and metering unit. NOTE For metering

35、 and mixing units, see EN 1612-1. The use of machines within the scope of this European Standard in industries other than those specified in 1.1 may give rise to hazards not considered during its preparation. NOTE For this application see also EN 201 and prEN 1612-2. 1.5 This European Standard also

36、applies to the following additional equipment for material handling and operation which are an integral part of the machine: spraying devices, injection units, casting units, nozzle cleaners, sprue pullers, mould front edge cleaners, activating devices, robots and equipment for preparatory and subse

37、quent treatment (see Figure M.1). 1.6 This European Standard assumes the machines: are operated by adequately trained persons; are used with adequate workplace lighting (see EN 12464-1). 1.7 This document is not applicable to footwear moulding machines which are manufactured before the date of publi

38、cation of this European Standard by CEN. BS EN 1845:2007EN 1845:2007 (E) 7 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referen

39、ced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 547-1:1996, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole bod

40、y access into machinery EN 547-2:1996, Safety of machinery Human body measurements Part 2: Principles for determining the dimensions required for access openings EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 614-1:2006, Safety of machinery Ergo

41、nomic design principles Part 1: Terminology and general principles EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers EN 626-2:1996, Safety of machinery Reduction of risk to

42、health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures EN 811:1996, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 894-2:1997, Safety of machinery Ergonomics requirements for the design of display

43、s and control actuators Part 2: Displays EN 894-3:2000, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 9

44、82:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of

45、 approach speeds of parts of the human body EN 1005-2:2003, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN

46、1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection BS EN 1845:2007EN 1845:2007 (E) 8 EN 1760-1:1997, Safety of machinery Pressure sensitive protective devices Part 1: Gener

47、al principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1837:1999, Safe

48、ty of machinery Integral lighting of machines EN 12545:2000, Footwear, leather and imitation leather goods manufacturing machines Noise test code Common requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 609

49、47-5-1:2004, Low-voltage switch gear and control gear Part 5-1: Control circuit devices and switching elements Electro-mechanical control circuit devices (IEC 60947-5-1:2003) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, auditory and tactile signals EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) CLC/TS 61496-2:2006, Saf