1、BRITISH STANDARD AEROSPACE SERIES BS EN 2103-1:1992 Steel, nickel base and cobalt base alloy remelting stock and castings Technical specification Part 1: General requirements This European Standard EN 2103-1:1991 has the status of a British StandardBSEN2103-1:1992 This British Standard was published
2、 under the authority ofthe Standards Board and comesinto effect on 31 January 1992 BSI 12-1999 The following BSI references relate to the work on this standard: Committee reference ACE/61 Draft for comment 88/77546 DC ISBN 0 580 20384 0 Cooperating organizations The European Committee for Standardiz
3、ation, under whose supervision this European Standard was prepared, comprises the national standards organizations of the following countries. Austria Oesterreichisches Normungsinstitut Belgium Institut belge de normalisation Denmark Dansk Standardiseringsraad Finland Suomen Standardisoimisliito, r.
4、y. France Association franaise de normalisation Germany Deutsches Institut fr Normung e.V. Greece Hellenic Organization for Standardization Iceland Technological Institute of Iceland Ireland National Standards Authority of Ireland Italy Ente Nazionale Italiano di Unificazione Luxembourg Inspection d
5、u Travail et des Mines Netherlands Nederlands Normalisatie-instituut Norway Norges Standardiseringsforbund Portugal Instituto Portugus da Qualidade Spain Asociacin Espaola de Normalizacin y Certificacin Sweden Standardiseringskommissionen i Sverige Switzerland Association suisse de normalisation Uni
6、ted Kingdom British Standards Institution Amendments issued since publication Amd. No. Date CommentsBSEN2103-1:1992 BSI 12-1999 i Contents Page Cooperating organizations Inside front cover National foreword ii Foreword 2 Text of EN 2103-1 3 National appendix NA (informative) Inside back cover Nation
7、al appendix NB (informative) Inside back coverBSEN2103-1:1992 ii BSI 12-1999 National foreword This British Standard has been prepared under the direction of the Aerospace Standards Policy Committee and is the English language version of EN2103-1:1991 “Aerospace series Steel, nickel base and cobalt
8、base alloy remelting stock and castings Technical specification Part 1: General requirements”, published by the European Committee for Standardization (CEN). EN 2103-1 was produced as a result of international discussion in which the UK took an active part. A British Standard does not purport to inc
9、lude all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, page
10、si andii, theEN title page, pages2to8, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 210
11、3-1 October 1991 UDC: 669.14-4:669.24-4:669.25-4:620.1:629.7 Descriptors: Aircraft industry, castings, steels, nickel alloys, cobalt alloys, manufacturing, melting, tests, chemical composition, inspection English version Aerospace series Steel, nickel base and cobalt base alloy remelting stock andca
12、stings Technical specification Part 1: General requirements Srie arospatiale Produits pour refusion et pices moules en acier et alliages base nickel et base cobalt Spcification technique Partie1: Exigences gnrales Luft- und Raumfahrt Vormaterial und Gustcke aus Stahl, Nickel-und Kobaltlegierungen Te
13、chnischeLieferbedingungen Teil 1: Allgemeine Anforderungen This European Standard was approved by CEN on 28 June 1990. CEN members are bound to comply with the requirements of the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nation
14、al standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any
15、other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Icelan
16、d, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels CEN 1991 Copyright reserved t
17、o all CEN members Ref. No. EN 2103-1:1991 EEN2103-1:1991 BSI 12-1999 2 Foreword This European Standard has been prepared by the European Association of Aerospace Manufacturers (AECMA). After inquiries and votes carried out in accordance with the rules of this Association, this Standard has successiv
18、ely received the approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. According to the Common CEN/CENELEC Rules, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, F
19、rance, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Contents Page Foreword 2 1 Scope 3 2 Field of application 3 3 References 3 4 Definitions 3 5 Quality assurance 4 6 Manufacture 4 7 Traceability 4 8 Freedom from
20、defects 4 9 Testing 4 10 Marking 5 11 Acceptance 5 12 Inspection and test report 6 13 Packing 6 14 Wording of orders 6 Annex A Cast test samples for remelting stock and castings 7 Figure 1 7 Figure 2 8 Table 1 4EN2103-1:1991 BSI 12-1999 3 1 Scope This standard specifies the general requirements for
21、the manufacture, inspection and testing of steel, nickel base or cobalt base alloy remelting stock and castings. Particular requirements applicable to remelting stock and castings are defined in EN2103-2 and EN2103-3 respectively. Unless otherwise specified on the drawing, order or inspection schedu
22、le, the reference to EN2103 only defines one quality level which is quality level2in Table4or5of EN2103-3. 2 Field of application Unless otherwise specified on the drawing, order or inspection schedule this standard shall be applied when referenced in the relevant EN material standard. By agreement
23、between the purchaser and manufacturer it may also be applied to other materials or delivery conditions not covered by EN standards. The agreements shall be formalized by reference to this standard on the drawing, order or inspection schedule. 3 References EN 2000, Aerospace series Quality assurance
24、 EN aerospace products Approval of the quality system of manufacturers. EN 2078, Aerospace series Manufacturing schedule, inspection schedule and inspection report General definitions 1) . EN 2103-2, Aerospace series Steel, nickel base and cobalt base alloy remelting stock and castings Technical spe
25、cification Part 2: Remelting stock. EN 2103-3, Aerospace series Steel, nickel base and cobalt base alloy remelting stock and castings Technical specification Part 3: Preproduction and production castings. 4 Definitions 4.1 melt a mass of homogeneous liquid metal, the product of one or more furnaces
26、mixed in the same furnace or ladle before pouring 4.2 cast solid metal resulting from the pouring of a single melt 4.3 parent cast a cast of remelting stock to be used for the production of castings 4.4 approved scrap scrap used for the production of remelting stock. It arises from the manufacturers
27、 own production or from that of the purchaser. Scrap used for the production of castings shall be restricted to runners and risers, rejected castings and heavy fettling scrap but shall exclude machining chips, turnings or small particles scrap shall be the subject of preparation and evaluation by ap
28、proved procedures and facilities which shall include verification of chemical composition, freedom from contamination and the absence of foreign material 4.5 product in this standard the term product covers remelting stock as well as castings 4.6 remelting stock metal supplied in cast or wrought for
29、m, the composition of which has been established by chemical analysis 4.7 Casting Part manufactured by either: 4.7.1 sand casting process involving the moulding of a re-usable pattern with a bonded sand (excluding castings made by the centrifugal process) 4.7.2 centrifugal casting process in which a
30、 mould in metal or sand rotates around the pouring axis 4.7.3 precision casting process involving a ceramic mould formed around a disposable pattern (e.g.lost wax process) 4.8 Batch 4.8.1 a batch of remelting stock consists of material of the same form, the same nominal dimensions and from the same
31、melt 1) Published as AECMA standard at the date of publication of this standard.EN2103-1:1991 4 BSI 12-1999 4.8.2 a batch of castings consists of items of the same drawing number, coming from the same melt and if heat treated, heat treated together 4.8.3 a batch of scrap consists of material of the
32、same type (see clause 4.4), of the same chemical composition and if appropriate, submitted to the same conditioning operations 4.9 pre-production castings castings produced to a particular design which qualify the method of manufacture and mould configuration and demonstrate that the requirements of
33、 the purchaser can be met 4.10 inspection schedule see EN 2078 4.11 manufacturing schedule see EN 2078 4.12 inspection and testing report see EN 2078 5 Quality assurance See EN2000. 6 Manufacture 6.1 The method of melting employed for the production of remelting stock or castings shall be as specifi
34、ed by the material standard, order or drawing. 6.2 The details of manufacture shall be recorded in the manufacturing schedule. 6.3 Having established the manufacturing schedule, no change shall be made without the written approval of the purchaser. 6.4 The product shall be supplied in the heat treat
35、ment condition specified in the material standard. If otherwise agreed or if there is more than one heat treatment condition in the material standard, the condition of supply shall be specified on the order, drawing or manufacturing schedule. 6.5 If a specific heat treatment temperature (value and t
36、olerance) is stated, that temperature shall be mandatory. If a heat treatment temperature range is stated, a temperature within that range, reduced by the furnace tolerances, shall be selected to give the required properties. Unless otherwise specified, the furnace charge shall be maintained at that
37、 temperature subject to the following tolerances inTable 1, for the periods stated. Table 1 7 Traceability Remelting stock and each casting shall be identifiable as to their melt and parent-cast and if appropriate, to its heat treatment batch at all stages of manufacture and delivery. 8 Freedom from
38、 defects The products shall be free from harmful defects and notwithstanding previous acceptance of products complying with this standard, any product that is found, at a later stage, to contain such defects may be rejected. 9 Testing The tests required by the material standard, the order or inspect
39、ion schedule shall be made in accordance with the requirements of the appropriate test standard. If a test standard does not exist, the method to be used shall be agreed between manufacturer and purchaser. Unless otherwise specified on the order, drawing or inspection schedule, the frequency of samp
40、ling shall be as given in EN2103-2 or EN2103-3. The location of test samples shall be as indicated on the drawing or inspection schedule. The test samples and associated test pieces shall be marked in such a manner as to ensure that their identity and location with respect to the product and the bat
41、ch is maintained. 9.1 Chemical composition 9.1.1 The chemical composition of the delivered product shall comply with the requirements of the relevant material standard and the order. Selected temperature C Tolerances C1250 15EN2103-1:1991 BSI 12-1999 5 9.1.2 The chemical composition of each melt or
42、parent-cast shall be determined, except as qualified by EN2103-3, clause6.2. The samples taken for analysis shall be representative of the melt or the parent-cast. The method of analysis shall be selected by the manufacturer but in case of dispute, the method set out in the relevant ISO standard sha
43、ll be used. If no ISO standard exists, a fundamental method of chemical analysis shall be used. 9.1.3 Elements not quoted in the material standard shall not be intentionally added to the alloy without the agreement of the purchaser, except those needed for the purpose of deoxidation, degassing or gr
44、ain refinement of the melt. Precautions shall be taken to prevent inclusions as a result of added elements during manufacture and to avoid contamination of the products. For special applications the purchaser, by agreement with the manufacturer, may set a limit to the amount of one or more such elem
45、ents and may require the amount to be stated on the certificate of conformity. The operations carried out for deoxidation, degassing or grain refinement shall be included in the manufacturing schedule. 9.1.4 No further additions shall be made to a melt after the final analytical sample has been take
46、n. 9.2 Preparation of test samples and test pieces for mechanical testing 9.2.1 Unless otherwise specified by the order or inspection schedule, the type of cast test samples and the method of casting shall be at the option of the manufacturer. Cast test samples should conform to one of the types sho
47、wn inAnnex A. 9.2.2 Test samples shall be heat treated in accordance with the requirements of the material standard. 9.2.3 Wherever practicable, test pieces shall be machined in the finally heat treated condition. 9.3 Special tests Special tests and inspection may be required by the purchaser. In su
48、ch cases, after agreement between purchaser and manufacturer, nature of test, methods, number and acceptance standards shall be specified on the order, drawing or in the inspection schedule. 9.4 Re-tests If any test piece fails to meet the requirements, the following re-test procedure shall be adopt
49、ed: 9.4.1 Mechanical testing The cause of failure shall be identified. If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency. When failure cannot be attributed to faulty test procedure, or test piece preparation, further test samples shall be selected at twice the original frequency after suitable examination of the products or test samples. At least one of the re-tests shall be from the product or products on which the non-conforming results were
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