EN 284-2006 en Swap bodies - Non-stackable swap bodies of class C - Dimensions and general requirements《交换体 C类非堆叠交换体 尺寸和一般要求》.pdf

1、BRITISH STANDARDBS EN 284:2006Swap bodies Non-stackable swap bodies of class C Dimensions and general requirementsThe European Standard EN 284:2006 has the status of a British StandardICS 55.180.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59

2、g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 284:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2007 BSI 2007ISBN 978 0 580 49902 9National forewordThis British Standar

3、d was published by BSI. It is the UK implementation of EN 284:2006. It supersedes BS EN 284:1992 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee TW/1, Freight containers and swap bodies.A list of organizations represented on TW/1 can be obtained on re

4、quest to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date Comments

5、EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 284October 2006ICS 55.180.10 Supersedes EN 284:1992 English VersionSwap bodies - Non-stackable swap bodies of class C -Dimensions and general requirementsCaisses mobiles - Caisses mobiles non-gerbables declasse C - Dimensions et spcifications gnrales

6、Wechselbehlter - Nicht stapelbare Wechselbehlter derKlasse C - Mae und allgemeine AnforderungenThis European Standard was approved by CEN on 11 September 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the

7、 status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German).

8、A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Es

9、tonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPIS

10、CHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 284:2006: EEN 284:2006 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 5 2 Normative references

11、5 3 Dimensions and ratings 5 4 Strength requirements 6 5 Design requirements .7 6 Optional features .14 7 Marking .15 Annex A (normative) Bottom fittings.16 Annex B (normative) Supporting legs with safety device .17 Bibliography 22 EN 284:2006 (E) 3 Foreword This document (EN 284:2006) has been prep

12、ared by Technical Committee CEN/TC 119 “Swap bodies for combined transport”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2007, and conflicting na

13、tional standards shall be withdrawn at the latest by April 2007. This document supersedes EN 284:1992. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all suc

14、h patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

15、Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 284:2006 (E) 4 Introduction Non stackable swap bodies of class C are intended for use in the international exchange of goods and for

16、their transportation by road and rail, including interchange between these modes of transport, but not intended for the carriage by container ships. They are equipped with bottom corner fittings positioned in accordance with ISO 668. EN 284:2006 (E) 5 1 Scope This European Standard specifies basic r

17、equirements for non-stackable swap bodies of class C, having a gross mass of not more than 16 t. NOTE 1 “Swap bodies of class C“ means that they are equipped with bottom fittings positioned according to the specification for 1 C (20) ISO containers (see ISO 668). NOTE 2 Stackable swap bodies class C

18、 are specified in CEN/TS 13853. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) app

19、lies. EN 283:1991, Swap bodies Testing EN 12640, Securing of cargo on road vehicles Lashing points on commercial vehicles for goods transportation Minimum requirements and testing EN 12641-1, Swap bodies and commercial vehicles Tarpaulins Part 1: Minimum requirements EN 12641-2, Swap bodies and comm

20、ercial vehicles Tarpaulins Part 2: Minimum requirements for curtainsiders EN 12642, Securing of cargo on road vehicles Body structure of commercial vehicles Minimum requirements EN 13044, Swap bodies Coding, identification and marking ISO 1161, Series 1 freight containers Corner fittings Specificati

21、on UIC1)596-6; Conveyance of road vehicles on wagons Technical organisation Conditions for coding combined-transport load units and combined-transport lines 3 Dimensions and ratings The external dimensions, tolerances and rating (R) of the swap bodies covered by this European Standard are specified

22、in Figure 1 and Table 1. No part of the swap body shall project beyond the boundaries defined by the external dimensions. 1) Union Internationale des Chemins de Fer, 16, rue Jean Rey, F-75015 Paris ( http:/www.uic.asso.fr/ ). EN 284:2006 (E) 6 Dimensions in millimetres Key a detail, showing the posi

23、tion of the lower corner castings Figure 1 Basic dimensions Table 1 Dimensions and rating Dimensions in millimetres Swap body designation l1l2l3h1 a (nominal)b1 bb2d1 d2or d2 d1R C 745 020745035853 035,7982 750 010255032259 13 max. 16 t max. C 782 c0207820035,983aThe International Union of Railways

24、code for line categories UIC 596-6 shall be taken into consideration to assure transportation without hindrance on the main railways lines of continental Europe. bA maximum width of 2 600 mm is permitted for certain thermal bodies according to EC Directive No. 96/53/EC. cAccording to present road ve

25、hicle legislation in certain countries, the transport of two swap bodies of this size on a road train is only feasible when used together with a short coupling. 4 Strength requirements The strength requirements for non-stackable swap bodies are given in EN 283. EN 284:2006 (E) 7 5 Design requirement

26、s 5.1 Bottom fittings 5.1.1 Swap bodies shall be equipped with four bottom fittings positioned in accordance with Figure 1 and Table 1. 5.1.2 The apertures and basic dimensions of the bottom fittings shall comply with Annex A. 5.2 Grappler arm lifting areas 5.2.1 Swap bodies shall be equipped with f

27、our grappler arm lifting areas located as shown in Figure 2. Requirements for the location and dimensions of these areas are given in Figures 3 and 4. 5.2.2 The total length of each grappler arm lifting area shall be in compliance with one of the following conditions: a) 850 mm as measured from the

28、axis of the adjacent bottom fittings additional end stop in swap body longitudinal direction are not required; b) 500 mm if fitted with additional end stop in swap body longitudinal direction on either side of that area. 5.2.3 The safety lip, which forms an integral part of the grappler arm lifting

29、area, must have a minimum length of 500 mm, which ever of the two solutions above applied; i.e. if the total length of the grappler arm lifting area is 850 mm, the safety lip may be removed as shown in Figures 3d), 3e) and 4a), 4b), 4c) and 4d). 5.2.4 For box type swap bodies only the provision of a

30、 wear-resistant plate is recommended to protect the side walls. Such a plate shall not protrude beyond the outer plane of the grappler arm position, an offset of 2 mm is possible. For all other types (i.e. tarpaulin and curtainsiders) it is recommend that the curtain shall be reinforced in the grapp

31、ler arm contact area. Dimensions in millimetres Figure 2 Side view with grappler arm lifting areas EN 284:2006 (E) 8 Dimensions in millimetres Figure 3a) Grappler flange safety lip, end stops and wear-resistant plate three dimensional view, seen from the bottom Figure 3b) Grappler flange safety lip,

32、 end stops and wear-resistant plate side view EN 284:2006 (E) 9 Figure 3c) Grappler flange safety lip, end stops and wear-resistant plate Section X-X Figure 3d) Grappler flange safety lip with corner casting as end stop three dimensional view, seen from the bottom EN 284:2006 (E) 10 Figure 3e) Grapp

33、ler flange safety lip with corner casting as end stop side view with section Key 1 wear-resistant plate this part of the wall shall not project behind the bed stop of the grappler flange 2 free space, neither rigid ( 51 mm) nor mobile parts ( 61 mm) of the swap body shall protrude into this area 3 b

34、asic level, plane of the bottom faces of the corner castings 4 supporting leg 5 lower surface steering tunnel 6 safety lip 7 end stop 8 maximum width of the swap body (equivalent to the outer surface of the grappler flange) amaximum swap body width bin case of mobile parts, this value is valid to ke

35、ep the area (2) free cin case of rigid parts this value is valid to keep the area (2) free dtotal length of the grappler arm load transfer area eit is recommended that this dimension be larger than 100 mm and shorter than 300 mm (the greater this free area, the easier it will be to locate the grappl

36、er arms in the lifting position) Figure 3 Swap body Box design Details for the design of the grappler arm lifting areas EN 284:2006 (E) 11 Dimensions in millimetres Figure 4a) Notched grappler flange three dimensional view (drop side swap bodies), seen from the bottom Figure 4b) Notched grappler fla

37、nge three dimensional view (drop side swap bodies), seen from the bottom EN 284:2006 (E) 12 Figure 4c) Notched grappler flange side view (drop side swap bodies) Figure 4d) View A Key aallowed notch Figure 4 Swap body with drop sides Details for the design of the grappler arm lifting areas 5.3 Steeri

38、ng tunnel Swap bodies shall have a steering tunnel incorporated in their base structure on the longitudinal centreline in accordance with Figure 5. The tunnel shall pass through the entire length of the base structure and be configured to provide load bearing surface at its lower outer edges. These

39、load bearing surfaces shall be in one plane located up to a maximum of 6 mm above the lower surface of the bottom fittings. A funnel may be provided at the both ends of the steering tunnel in order to ease loading onto a vehicle. Where provided, the dimensions specified in Figure 5 shall not be exce

40、eded. EN 284:2006 (E) 13 Dimensions in millimetres Key 1 free space (steering tunnel) over entire length ( 60 mm wide) 2 load transfer area over entire length acentricity of the tunnel (bottom view) Figure 5 Steering tunnel 5.4 Front stop Swap bodies shall be equipped with a stop at the front end wa

41、ll. The front face of the horizontal arranged front stop shall be in accordance with dimension l3(see Table 1) and have a minimum width of 800 mm, a minimum height of 8 mm and shall be centred within a zone measuring 800 mm x 160 mm, as illustrated in Figure 6. The front stop may be integrated in th

42、e front wall of the swap body. Dimensions in millimetres Figure 6 Front stop 5.5 Supporting legs 5.5.1 Swap bodies shall be fitted with four foldable supporting legs in accordance with Annex B, located as shown in Figures 7. 5.5.2 Each leg shall be fitted with a square foot-plate of not less than 95

43、 mm x 95 mm and shall be equipped with two secures in both the operational and folded positions. In transport position, the position of the second securing device shall be clearly visible with their functionality. When folded, no part of the supporting legs shall project beyond the boundaries define

44、d by the external dimensions or impede its handling. EN 284:2006 (E) 14 5.5.3 The clear width and clear height underneath a swap body placed in its supporting legs shall be as specified in Figure 7. Dimensions in millimetres NOTE Alternative parking heights may be provided for, by the use of vertica

45、lly adjustable legs. Figure 7 Position of supporting legs (supporting leg type A2) 6 Optional features 6.1 Fork-lift pockets Fork-lift pockets used for handling type C swap bodies in the loaded or unloaded condition may be provided as optional features. They shall, if provided, have the dimensions s

46、pecified in Figure 8 and shall pass completely through the base structure of the swap body so that lifting devices can be inserted from either side. It is not necessary for the base of the fork-lift pockets to be there over the full width of the swap body but it shall be provided in the vicinity of

47、each end of the fork pockets. NOTE For safe handling of swap bodies using the fork-lift pockets, the eccentricity of the centre of gravity should not exceed 10 % of the length of the swap body. Dimensions in millimetres Figure 8 Fork-lift pockets EN 284:2006 (E) 15 6.2 Tarpaulins 6.2.1 Drop sided sw

48、ap bodies Where fitted, tarpaulins and their fitting devices used for open sided swap bodies shall be in compliance with EN 12641-1. 6.2.2 Curtainsiders Tarpaulins used for curtainsider swap bodies shall be in compliance with EN 12641-2. 6.3 Cargo securing devices Cargo securing devices may be provi

49、ded in swap bodies as optional features, subject to agreement between manufacturer and client. However, for curtainsider swap bodies, cargo securing devices are mandatory. Where fitted, cargo securing devices shall meet the requirements of EN 12640 and EN 12642. 7 Marking 7.1 The swap body may be marked in accordance with EN 13044. 7.2 For UIC railroad operation an additional plate is required in accordance with UIC 596-6. 7.3 A warning sign as shown in Figure 9 s