EN 3155-059-2006 en Aerospace series - Electrical contacts used in elements of connection - Part 059 Contacts electrical coaxial size 16 female type D solder class R - Product stan.pdf

1、BRITISH STANDARDBS EN 3155-059:2006Aerospace series Electrical contacts used in elements of connection Part 059: Contacts, electrical, coaxial, size 16, female, type D, solder, class R Product standardThe European Standard EN 3155-059:2006 has the status of a British StandardICS 49.060g49g50g3g38g50

2、g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 3155-059:2006This British Standard was published under the authority of the Standards Policy and Strategy Co

3、mmittee on 31 January 2007 BSI 2007ISBN 978-0-580-49942-5National forewordThis British Standard was published by BSI. It is the UK implementation of EN 3155-059:2006.The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic techn

4、ology, to Subcommittee ACE/6/-/3, Aerospace Connectors.A list of organizations represented on ACE/6/-/3 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance wi

5、th a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3155-059December 2006ICS 49.060English VersionAerospace series - Electrical contacts used in elements ofconnection - Part 059

6、 Contacts, electrical, coaxial, size 16,Srie arospatiale - Contacts lectriques utiliss dans lesorganes de connexion - Partie 059 : Contacts, lectriques,coaxiaux, taille 16, femelle, type D, souder, class R -Norme de produitLuft- und Raumfahrt - Elektrische Kontakte zur Verwendungin Verbindungseleme

7、nten - Teil 059: Elektrische KoaxialBuchsenkontakte Gre 16, Typ D, zum Lten, Klasse R -ProduktnormThis European Standard was approved by CEN on 26 July 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the s

8、tatus of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A

9、version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Esto

10、nia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCH

11、ES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 3155-059:2006: Efemale, type D, solder, class R - Product standard2 Contents Page Foreword3 Introduction

12、 .4 1 Scope 4 2 Normative references 4 3 Definitions 5 4 Required characteristics.5 4.1 Specific characteristics.5 4.2 Dimensions and mass.5 4.3 Marking by colour code 5 4.4 Material, surface treatment.5 4.5 Permissible cables.6 4.6 Stripping of cables and wiring method .7 4.7 Tooling9 4.8 Tests11 4

13、9 Gauge13 5 Designation 13 6 Marking .14 7 Technical specification .14 EN 3155-059:20063 Foreword This document (EN 3155-059:2006) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with t

14、he rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identica

15、l text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Au

16、stria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3155-059:20064

17、 Introduction The contacts defined by this standard are derived from those of MIL-C-39029/77 and are intermateable with those of MIL-C-39029/76. 1 Scope This standard specifies the required characteristics, tests and tooling applicable to size 16, female coaxial, electrical contacts, type D, solder,

18、 class R, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are defined in EN 3155-058. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated referenc

19、es, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591 (all parts), Aerospace series Elements of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in ele

20、ments of connection Part 001: Technical specification 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-058, Electrical contacts used in elements of connection Part 058: Contacts, electrical, coaxial, size 16, male,

21、type D, solder, class R Product standardMIL-A-8243D, Anti-icing and deicing-defrosting fluids 2)MIL-C-25769J, Cleaning compound, aircraft surface, alkaline water base 2)MIL-C-39029/76, Contacts, electrical connector, pin, crimp, removable, shielded, size 16, (for MIL-C-38999 Series I, II, III, IV an

22、d MIL-C-24308 connectors)2)MIL-C-39029/77, Contacts, electrical connector, socket, crimp, removable, shielded, size 16, (for MIL-C-38999 Series I, III, IV connectors)2)MIL-H-5606E, Hydraulic fluid, petroleum base, aircraft, missile and ordnance 2)MIL-I-81969B, Installing and removal tools, connector

23、 electrical contact, type II, class 2, composition C 2)MIL-I-81969/08B, Installing and removal tools, connector electrical contact, types I and II, class 2, composition A 2)1) Published at ASD Prestandard at the date of publication of this standard. 2) Published by: Department of Defense (DOD), the

24、Pentagon, Washington D.C. 20301 USA. EN 3155-059:20065 MIL-I-81969/14C, Installing and removal tools, connector electrical contact, type III, class 2, composition B 2)MIL-L-7808J, Lubricating oil, aircraft turbine engine, synthetic base, NATO code number O-148 2)MIL-L-7870A, Lubricating oil, general

25、 purpose, low temperature 2)MIL-L-23699C, Lubricating oil, aircraft turbine engines, synthetic base 2)MS3197, Gage pin for socket contact engagement test 2)QQ-S-571F, Solder, electronic (96 to 485 C) 2)SAE AS 1241A, Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft (March 83) 3)TR 6058, Ae

26、rospace series Cable code identification list 4)3 Definitions For the purposes of this standard, the definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type D contacts are contacts with screening feature, class R corresponds to an operating temperature ra

27、nge from -65 C to 150 C. 4.2 Dimensions and mass See Figure 1 for dimensions. Contact mass: 0,7 g max. 4.3 Marking by colour code Not applicable 4.4 Material, surface treatment 4.4.1 Material Body: copper alloy 4.4.2 Protective coating Gold on appropriate undercoat for copper alloy parts Thickness n

28、ot specified. 2) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. 3) Published by: Society of Automotive Engineers, Inc. (SAE) 400, Commonwealth Drive, Warrendale, PA 15096-0001. 4) Published as ASD Technical Report at the date of publication of this standard. EN 3

29、155-059:20066 4.4.3 Dielectric ETFE fluoropolymer Dimensions in millimetres Key c Female external contact bodyg Solder rings aAfter termination d Male central contact bodyh Inspection windows bSee notes 1 slip a dielectric barrier between the shield braid and the cable dielectric to bring the diamet

30、er within the value specified in Table 1. Key 1 Fold shield back over cable jacket Figure 3 EN 3155-059:20069 Key 1 Dielectric barrier Figure 4 4.7 Tooling 4.7.1 Contact termination tooling The hot air generator shall have a minimum usable capacity of 800 W and the temperature in the heating zone sh

31、all be (420 20) C. The drawing of the tool is given for information purposes: the positioner has an interface for the male contact on side P and the female contact on side S (see Figure 5); the function of the cable clamp is to hold the parts in place during the heating and cooling phases. EN 3155-0

32、59:200610 Key 1 Coaxial cable 4 Cable clamp 2 Contact 5 Positioning device Figure 5 EN 3155-059:200611 4.7.2 Insertion/extraction tooling Insertion: MIL-I-81969/14-03 or MIL-I-81969/08-07 Extraction: MIL-I-81969/14-03 or MIL-I-81969/08-08 4.8 Tests See Table 2. Table 2 Applicable EN 2591- Test Not a

33、pplicable According to EN 3155-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Contact resistance - Low level X Test temperature: ambient Maximum contact resistance m Contact Initial After tests Centre 10 15 Outer Not applicable 202 Contact resistance at ra

34、ted current X Maximum contact resistancem (2503+) C (15003+) C Contact InitialAfter tests After tests Rated current A Centre 10 15 20 1 Outer 1,5 2 3 7,5 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 100 ns Test duration: throughout the duration of test

35、s 402 and403. 206 Measurement of insulation resistance X Method C Mated contacts At ambient 5 G At 150 C 2 G 207 Voltage proof test X Method C Proof test voltage at sea level: 500 V r.m.s. between centre contact and outer contact. Proof test voltage at altitude:125 V r.m.s. at 1,1 kPa pressure (33 0

36、00 m). Leakage current: 2 mA EN 3155-059:200612 Table 2 (continued) Applicable EN 2591- Test Not applicableAccording toEN 3155-001 Remarks 210 Electrical overload X 211 Capacitance measurement X 212 Surface transfer impedance X 213 Shielding effectiveness from 100 MHz to 1 GHz X 301 Endurance at tem

37、perature X Method B 150 C Duration: 1 000 h 305 Rapid change of temperature X TA= ( 65 2) C TB= (150 2) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X See Table 3. 402 Shock X Method A, severity 300. The contacts shall be connected with a cable as per Table 1, then fitted in connectors.

38、 The connectors fitted with appropriate cable clamps shall be mated and mounted on the shock apparatus using appropriate mounting systems. Discontinuity: 100 ns 403 Sinusoidal and random vibrations X The contacts shall be connected to a cable as per Table 1 then fitted in the connectors. The connect

39、ors fitted with appropriate cable clamps shall be mated and mounted on the vibration apparatus using appropriate mounting systems. The cables are clamped a minimum of 200 mm from the rear of the contacts at a fixed point of the assembly. Discontinuity: 100 ns Test at (23 5) C 406 Mechanical enduranc

40、e X 415 Test probe damage (female contact) X 416 Contact bending strength X 41aTensile strength (crimped connection) X EN 3155-059:200613 Table 2 (concluded) Applicable EN 2591- Test Not applicableAccording to EN 3155-001 Remarks 418 Gauge insertion and extraction forces in and out of a female conta

41、ct X Minimum extraction force N Maximum insertion force N Gauge Initial After tests Initial After tests Maximum NA NA 8,40 10,08 Minimum 0,56 0,42 NA NA501 Soft soldering X 502 Restricted entry X 503 Contact deformation after crimping X 508 Measurement of thickness of coating on contacts X The measu

42、red thickness shall be recorded 509 Adhesion of coating on contacts X 513 Magnetic permeability X 514 Solderability of contacts with self-contained solder and flux X 4.9 Gauge The gauges used for test EN 2591-418 (outer contact only) shall be in accordance with MS3197, except the diameters shall be

43、as specified in Table 4. Provision for a clearance hole shall be provided. Material: tool steel or carbide steel 5 Designation EXAMPLE Description block Identity block CONTACT, ELECTRICAL EN3155-059 F 16 number of this standard Type of contact: F: female Size Code NOTE If necessary, the code I9005 s

44、hall be placed between the description block and the identity block. EN 3155-059:200614 Table 3 Fluid Immersion Stoving Category References Durationmin Temp. C Temp. C Numberof cycles Fuel JP5 NATO F-44 5+ 2 0 25 85 7 Mineral hydraulic fluid MIL-H-5606E NATO F-515 15+ 5 0 85 100 5 Synthetic hydrauli

45、c fluid SAE AS 1241A Skydrol 500 B4 Skydrol LD 4 15+ 5 0 85 100 5 Mineral lubricant MIL-L-7870A NATO O-142 15+ 5 0 120 125 5 MIL-L-23699C NATO O-156 Synthetic lubricant MIL-L-7808J 15+ 5 0 150 125 5 MIL-C-25769J, diluted 25 % Propanol + 75 % White spirit 15+ 5 0 5 Cleaning products Azeotrope R113AzM

46、 (R113 + Methanol) 5+ 2 0 25 25 2 De-icing fluid MIL-A-8243D NATO S-742 15+ 5 0 50 100 5 Extinguishing fluid Chlorobromethane (less than 0,1 MPa of overpressure) 15+ 5 0 15 25 5 Cooling fluid Coolanol 15+ 5 0 50 25 5 Table 4 Dimensions in millimetres Gauge diameter maximum 1,618 1,613 minimum 1,562

47、1,557 6 Marking See EN 3155-001. 7 Technical specification See EN 3155-001. EN 3155-059:2006blankBS EN 3155-059:2006BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards InstitutionBSI is the independent national body responsible for preparing British Standards. It presents the UK view on stand

48、ards in Europe and at the international level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of

49、our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secretary of the technical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of standards.Buying standardsOrders for