EN 3646-001-2007 9490 Aerospace series - Connectors electrical circular bayonet coupling operating temperature 175 C or 200 C continuous - Part 001 Technical specification《航空航天系列 连.pdf

1、Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSIg49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58c

2、oupling, operating temperature 175 C or 200 C continuous Part 001: Technical specificationICS 49.060Aerospace series Connectors, electrical, circular, bayonet BRITISH STANDARDBS EN 3646-001:2007BS EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled C

3、opy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 February 2008 BSI 2008ISBN 978 0 580 57268 5Amendments/corrigenda issued since publicationDate Commentscontract. Users are responsible for its correct application.Compliance with

4、a British Standard cannot confer immunity from legal obligations.National forewordThis British Standard is the UK implementation of EN 3646-001:2007. The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Panel

5、ACE/6/-/3, Aerospace Connectors.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3646-001 March 2007 ICS 49.060 English

6、 Version Aerospace series - Connectors, electrical, circular, bayonet coupling, operating temperature 175 C or 200 C continuous - Part 001: Technical specification Srie arospatiale - Connecteurs lectriques circulaires accouplement par baonnettes, temprature dutilisation 175 C ou 200 C continu - Part

7、ie 001 : Spcification technique Luft- und Raumfahrt - Elektrische Rundsteckverbinder mit Bajonettkupplung, Betriebstemperatur 175 C oder 200 C konstant - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 5 June 2006. CEN members are bound to comply with the CEN/CEN

8、ELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to an

9、y CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.

10、 CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,

11、 Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Me

12、mbers. Ref. No. EN 3646-001:2007: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI2 Contents Page Foreword3 0 Introduction4 1 Scope 4 2 Normative references 4 3 Definitions 5 4 Description .5 5 Design .7 6 Definition drawings and masses8 7 Tests29

13、8 Quality assurance39 9 Designation and marking44 10 Delivery conditions44 11 Packaging .44 12 Storage44 EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI3 Foreword This document (EN 3646-001:2007) has been prepared by the AeroSpace a

14、nd Defense Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has re-ceived the approval of the National Associations and the Official Services of the member countries of ASD, prior to i

15、ts presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2007, and conflicting national standards shall be with-drawn at the latest by September 2007. According to the CEN

16、/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

17、Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI4 0 Introduction This family of connectors is d

18、erived from MIL-C-26482G, series 2, the NAS 1599 bayonet connector with which it is intermateable and which uses MIL-C-39029D for the contacts. It is particularly suitable for use on aircraft applying EN 2282. These connectors are distinguishable from MIL-C-26482G and NAS 1599 by: being of a lower m

19、ass; having reduced dimensions; accepting smaller cables. 1 Scope This standard specifies the general characteristics, the conditions for qualification, acceptance and quality as-surance, as well as the test programmes and groups for bayonet coupling circular connectors, intended for use in an opera

20、ting temperature range of 65 C to 175 C or 200 C continuous according to the class and models. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest e

21、dition of the referenced document (including any amendments) applies. ISO 263, Inch screw threads General plan and selection for screws, bolts and nuts Diameter range 0,06 to 6 in ISO 4524-1, Metallic coatings Test methods for electrodeposited gold and gold alloy coatings Part 1: Determination of co

22、ating thickness EN 2266-002, Aerospace series Cables, electrical, for general purpose Operating temperatures between 55 C and 200 C Part 002: General EN 2282, Aerospace series Characteristics of aircraft electrical supplies EN 2591 (series), Aerospace series Elements of electrical and optical connec

23、tion Test methods EN 2591-100, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification 1)EN 3197, Aerospace series Installation of aircraft electri

24、cal and optical interconnection systems EN 3646-002, Aerospace series Connectors, electrical, circular, bayonet coupling, operating temperature 175 C or 200 C continuous Part 002: Specification of performance and contact arrangements EN 9133, Aerospace series Quality management systems Qualification

25、 procedure for aerospace standard parts 1)Published as ASD Prestandard at the date of publication of this standard. EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI5 AS 1241C, Fire resistant phosphate ester hydraulic fluid for aircra

26、ft 2)MIL-A-8243D, Anti-icing and deicing-defrosting fluids 3)MIL-C-25769J, Cleaning compound, aircraft surface, alkaline water base fluids 3)MIL-C-26482G, Connector, electrical, (circular, Miniature, quick disconnect, environment resisting), receptacles and plugs, general specification for 3)MIL-C-3

27、9029D, Contacts, electrical connector, general specification for3)MIL-HDBK-454, General guidelines for electronic equipment 3)MIL-H-5606G, Hydraulic fluid, petroleum base; aircraft; missile and ordnance 3)MIL-PRF-7808L, Lubricating oil, aircraft turbine engine, synthetic base 3)MIL-PRF-7870C, Lubric

28、ating oil; general purpose, low temperature 3)MIL-PRF-23699F, Lubricating oil, aircraft turbine engine, synthetic base, NATO Code Number O-156 3)NAS 1599, (Inactive) Connectors, general purpose, electrical, miniature circular, environment resisting, 200 C maximum temperature 4)TR 4257, Aerospace ser

29、ies Elements of electrical and optical connection Relationship between the numbering systems for parts of EN 2591 5)3 Definitions See EN 2591-100. 4 Description 4.1 General Different variants of materials, housings and contact arrangements are provided according to the models de-pending on the servi

30、ce conditions. These connectors use crimp or solder contacts of sizes 20, 16 and 12. The receptacles and plugs contain either male contacts or female contacts. The contacts fitted in the model Y receptacles are exclusively of the male non removable solder type. 2) Published by: Society of Automotive

31、 Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. 3) Published by: Department of Defense (DOD), the Pentagon, Washington, DC 20301, USA. 4) Published by: Aerospace Industries Association of America, Inc. (AIA), 1250 Eye Street, NW; Suite 1100, Washington, DC 20005, USA.

32、 5) Published as AECMA Technical Report at the date of publication of this standard. EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI6 The connectors are polarized by means of keyways and keys. When all the male contacts are in place

33、, polari-zation is obtained by different angular positions of the insulator in relation to the main slot or locking key and shall occur before the coupling ring can carry out its function. The visual check of coupling is obtained by viewing the locking pins through the inspection holes in the coupli

34、ng ring of the plug. 4.2 Receptacle The receptacle may be attached by: square flange; nut, with sealing by O-ring at the attachment; round soldered or brazed flange for model Y connectors. The receptacle contains five keyways in which the keys of the plug engage. The main keyway is fixed and is wide

35、r than the others. Polarization is ensured by the different angular positions of the inserts. 4.3 Plug The plug contains five keys which engage in the keyways of the receptacle. The main key is wider than the others. Polarization is ensured by the different angular position of the inserts. The coupl

36、ing ring permanently fitted on the plug enables the connectors to be coupled and uncoupled. The in-ternal guides of the coupling ring may be treated with a suitable lubricant compatible with the performance re-quired in this standard. The plug of models RS and WS is fitted with a grounding spring de

37、vice ensuring electrical continuity between the coupled connector housings. 4.4 Materials and surface treatment 4.4.1 General When different metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V (see EN 3197). 4.

38、4.2 Housings The material of the housing for the connectors and for the fittings may either be passivated stainless steel or light alloy protected against corrosion by nickel, black anodized or cadmium plating (see EN 3646-002). 4.4.3 Contacts Unless otherwise specified, the contacts shall be in fer

39、rous alloy for models Y and in copper alloy for the other models. They shall be gold-plated on an appropriate undercoat. Selective protection is authorized provided that it is sufficient to ensure that performance is respected. Measurement of the thickness of the protective treatment shall be effect

40、ed in accordance with ISO 4524-1. EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI7 4.4.4 Non-metallic materials The materials used for insert, seals and grommets shall have a hardness and mechanical and electrical characteristics co

41、nsistent with the required use. 5 Design 5.1 Housings The connector housings shall be in one unit. At the rear of the connector housing there shall be either three teeth at 120 intervals or teeth around the entire periphery. These teeth shall accommodate cable outlets or other fittings. The receptac

42、le shall furthermore be fitted with an O-ring seal for sealing the coupled housings. Receptacles for attachment by nut shall contain an O-ring seal. The nut shall have holes for the passage of locking wire. The threads shall conform to ISO 263. The coupling ring shall be designed so that the male an

43、d female contacts engage when it is turned clockwise and disengaged when it is turned counter-clockwise. The coupling ring shall be knurled. The cable outlets shall compress the connector grommets without distorting it. 5.2 Inserts The insert carrying the male and female contacts shall be in hard ma

44、terial and have a cross section and radii such that no cracks, flaking or breaks can occur in normal operation. The insert for contacts shall be non-removable; it shall be mechanically held in the housing. Sealing shall be provided between the housing and insert. The front face of the insert shall b

45、e such that sealing is ensured when the connectors are coupled. The interfacial seal of the insert of the male contacts shall be bonded on the hard insert. The grommet shall permit sealing for all cable diameters indicated in EN 3646-002 and shall not be removable. The mechanical contacts retention

46、system shall be integrated in the hard insert. The design of non-hermetic connectors shall permit individual installation of the contacts without removal of the insert or grommet. Insertion and removal of the contacts shall be from the rear, with the tools specified in the contact product standards.

47、 EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI8 6 Definition drawings and masses The general dimensions and the masses of receptacles, plugs and protective covers are given in the product standards. 6.1 Receptacle mating dimension

48、s The mating dimensions of receptacles are shown in Figure 1 and details A and B as well as in Tables 1, 2 and 3. Dimensions and tolerances are in millimetres. Key 1 Shells 08 to 18: 5 min. Shells 20 to 24: 6 min. 2 Radius or chamfer 0,2 mm to 0,381 mm 3 730 to 1130 aPosition of point of electrical

49、contact Figure 1 Receptacle EN 3646-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 07:26, Uncontrolled Copy, (c) BSI9 Table 1 Receptacle Mating dimensions A B C D E F H J K Housing size 02,013,0+13,002,0+max. 0,18 04,015,005,0+08 12,02 9,19 7,24 14,30 10 14,99 12,44 10,21 17,27 12 19,05 15,41 13,11 21,82 14 22,23 18,59 16,28 24,99 16 25,40 21,76 19,46 28,14 18 28,58 24,43 21,72 8,38 8,00 8,40 8,10 0,56 0,20 31,32 20 31,75 27,61 24,89 34,49 22 34,93 3