EN 3660-004-2009 en Aerospace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Part 004 Cable outlet style A straight unsealed wit.pdf

1、BS EN3660-004:2009ICS 49.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Cable outletaccessories for circularand rectangularelectrical and opticalconnectorsPart 004: Cable outlet, style A, straight,unsealed with clamp strain relieffor EN 2997

2、 and EN 4067 ProductstandardThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 31January 2010 BSI 2010ISBN 978 0 580 63338 6Amendments/corrigenda issued since publicationDate CommentsBS EN 3660-004:2009National forewordThis British Standard is t

3、he UK implementation of EN 3660-004:2009. It supersedes BS EN 3660-004:2006 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be obta

4、ined on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 3660-004:2009EUROPEAN STANDARD NORME EURO

5、PENNE EUROPISCHE NORM EN 3660-004 November 2009 ICS 49.060 Supersedes EN 3660-004:2006English Version Aerospace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Part 004: Cable outlet, style A, straight, unsealed with clamp strain relief for EN 2997

6、and EN 4067 - Product standard Srie arospatiale - Accessoires arrire pour connecteurs circulaires et rectangulaires lectriques et optiques - Partie 004 : Raccord droit non tanche type A avec brides serre-cbles pour EN 2997 et EN 4067 - Norme de produit Luft- und Raumfahrt - Endgehuse fr elektrische

7、und optische Rund- und Rechtecksteckverbinder - Teil 004: Endgehuse, Bauform A, gerade Ausfhrung, nicht abgedichtet, mit Zugentlastungsklemme fr EN 2997 und EN 4067 - Produktnorm This European Standard was approved by CEN on 20 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal

8、 Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.

9、 This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members

10、are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Swit

11、zerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No.

12、 EN 3660-004:2009: EBS EN 3660-004:2009EN 3660-004:2009 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms and definitions .44 Characteristics .45 Designation . 116 Marking 127 Technical specification 12BS EN 3660-004:2009EN 3660-004:2009 (E) 3 Foreword This document (EN 3660-004

13、:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services

14、of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the latest by M

15、ay 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 3660-004:2006. According to the CEN/CENELEC Inter

16、nal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Mal

17、ta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 3660-004:2009EN 3660-004:2009 (E) 4 1 Scope This European Standard defines a range of cable outlets, style A, straight, unsealed with clamp strain relief for use under the

18、 following conditions: Associated electrical connector(s) : EN 3660-002 Temperature range, Class N : 65 C to 200 C Class W : 65 C to 175 C Class K : 65 C to 260 C Class A : 65 C to 200 C 2 Normative references The following referenced documents are indispensable for the application of this document.

19、 For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 2997 (all parts), Aerospace

20、series Connectors, electrical, circular, coupled by threaded ring, fire-resistant or non fire-resistant, operating temperatures - 65 C to 175 C continuous, 200 C continuous, 260 C peak EN 3660-001:2006, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical con

21、nectors Part 001: Technical specification EN 3660-002, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards AS85049A, Connector accessories, electrical general specification for 1)3 Terms and definitions For the

22、 purposes of this document, the terms and definitions given in EN 3660-001:2006 apply. 4 Characteristics 4.1 Dimensions and mass For dimensions and mass, see Figure 1 and Table 1. For interface dimensions, see 4.2. *As well as all parts quoted in this standard. 1) Published by: Society of Automotive

23、 Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. BS EN 3660-004:2009EN 3660-004:2009 (E) 5 Dimensions in millimetres Detail Z Optional design with four holes for torque wrench, see detail Z. Key 1 Thread A 2 Three off wire lock holes equi-spaced for 0,8 mm max. diamete

24、r wire 3 Teeth N (see Tables 2 and 3) 4 Knurled, manufacturers option 5 Marking (see Clause 6) 6 Four blind holes for torque wrench equi-spaced 2,8000,10+(see Figure 1, detail Z) aThe location of blind holes axis can be left to the manufacturers preference. Location of blind holes is not mandatory.

25、NOTE 1 The details X and Y are shown in the different variants (see 4.2.2 and 4.2.3). NOTE 2 Coupling nut to be captive on cable outlet body but free to rotate. Figure 1 a2 min.6 B1BS EN 3660-004:2009EN 3660-004:2009 (E) 6 Table 1 Shell size A B B1 C D E aK MbThread Class 2B Wire accomodation 0 1,14

26、 0 1,14 + 0,640 0 1,57 0 0,56 1,57 max. min. inches mm mm mm mm mm mm mm 08 0,500-20UNF 15,67 19,47 12,74 13,72 7,75 22,61 5,2 3,2 10 0,625-24UNEF 18,64 22,47 15,88 13,72 7,75 25,40 7,3 4,8 12 0,750-20UNEF 21,79 25,47 19,05 13,72 7,75 28,58 9,8 7,4 14 0,875-20UNEF 24,99 28,67 22,23 13,72 7,75 28,58

27、11,3 9,0 16 1,000-20UNEF 28,24 31,67 25,40 13,72 7,75 31,75 15,1 12,8 18 1,063-18UNEF 30,94 34,67 27,00 13,72 7,75 38,10 16,3 13,2 20 1,188-18UNEF 34,16 37,67 30,18 13,72 7,75 41,28 17,9 15,0 22 1,313-18UNEF 37,29 40,67 33,35 13,72 7,75 43,18 19,5 16,3 24 1,438-18UNEF 40,46 44,07 36,53 13,72 7,75 47

28、,62 20,3 18,0 28 1,750-18UNS 50,01 50,97 44,45 17,83 7,75 55,55 20,7 19,0 Shell size M1bP R Screw size Class 2A T b T1bMass Wire accomodation Classes N, A and W Class K max. min. 0,5 0,5 0,8 0,8 max. g Variant mm mm mm mm inches mm mm 1 2 1 2 08 5,2 3,2 18,6 6,35 6-32UNC 12,7 12,7 8,5 10,7 19,6 22,6

29、10 7,3 4,8 20,6 6,35 6-32UNC 12,7 12,7 10,0 13 21,2 27,812 10,6 7,4 24,6 6,35 6-32UNC 12,7 15,9 11,5 15,6 23,9 33,514 12,0 9,0 26,1 6,35 6-32UNC 12,7 15,9 14,0 17,9 27,6 40 16 16,0 12,8 33,0 6,35 6-32UNC 12,7 15,9 16,5 21,1 35,1 47,918 18,0 13,2 36,4 9,53 8-32UNC 15,9 19,1 24,0 29 45,0 62,520 21,0 1

30、5,0 39,0 9,53 8-32UNC 15,9 22,3 28,0 31 51,1 67,622 24,3 16,3 41,5 9,53 8-32UNC 15,9 25,4 30,5 33,7 55,7 74,524 27,5 18,0 44,6 9,53 8-32UNC 15,9 28,6 34,5 38,5 73,6 87,128 30,0 19,0 50,8 12,70 8-32UNC 19,5 31,8 55,5 57,5 89,8 155,6aE dimension is taken when the coupling nut is pulled in forward posi

31、tion. bM and T dimensions are for variants A and D; M1and T1dimensions are for variants B and C. M and M1diameters are wire bundle accommodation and are not meant to define the clamp hardware limits. BS EN 3660-004:2009EN 3660-004:2009 (E) 7 4.2 Interface dimensions 4.2.1 Associated connection See E

32、N 3660-002. 4.2.2 Variants A and C AS85049 interface See Figure 2, Figure 3 and Table 2. Dimensions in millimetres Figure 2 Detail X Figure 3 Detail Y Table 2 Dimensions in millimetres Shell size G H J N 0 0,38 + 0,38 0 0 0,25 Number of teeth 08 9,10 7,59 6,86 12 10 12,50 11,00 9,53 15 12 15,50 13,9

33、4 12,98 21 14 18,70 17,12 14,86 24 16 21,80 20,29 18,03 30 18 23,30 22,07 20,04 33 20 26,40 25,25 23,22 36 22 29,60 28,42 26,39 39 24 32,80 31,60 29,31 42 28 38,40 37,31 35,28 54 BS EN 3660-004:2009EN 3660-004:2009 (E) 8 4.2.3 Variants B and D Modified AS85049 interface See Figure 4, Figure 5 and Ta

34、ble 3. Dimensions in millimetres Figure 4 Detail X (Class K only) Figure 5 Detail Y Table 3 Dimensions in millimetres Shell size G H J L N Ref. + 0,13 0 0 0,25 + 0,18 0 Number of teeth 08 11,10 9,17 6,86 6,68 12 10 14,53 11,10 9,53 9,35 15 12 17,45 14,83 12,98 12,62 21 14 20,62 17,22 15,98 14,86 24

35、16 23,80 20,55 18,03 17,73 30 18 25,20 22,48 21,46 20,04 33 20 28,37 25,53 25,02 23,22 36 22 31,55 29,01 27,61 26,39 39 24 34,72 32,46 31,62 29,31 42 28 42,75 38,91 37,97 35,28 54 4.3 Material and finish Material/Finish Class N : Aluminium/Electroless nickel plated Material/Finish Class W : Aluminiu

36、m/Olive drab cadmium plated Material/Finish Class K : Stainless steel/Passivated Material/Finish Class A : Aluminium/Black anodized BS EN 3660-004:2009EN 3660-004:2009 (E) 9 4.4 Assembly torque These torque values are intended for installation use only, see Table 4. Table 4 Shell size Torque Nm 0,5

37、08 4,5 10 12 14 16 18 20 9,0 22 24 28 10,0 4.5 Coupling thread strength torques These torque values are for test purposes, see EN 2591-420 and Table 5. Table 5 Shell size Torque Nm 0,5 08 5,5 10 12 14 16 18 20 11,0 22 24 28 12,0 4.6 Tests Test details to be in accordance with Table 6, EN 3660-001 an

38、d EN 2591-100. Qualification to be in accordance with EN 3660-001. BS EN 3660-004:2009EN 3660-004:2009 (E) 10 Table 6 EN 2591- Designation of the test Not applicable Applicable See EN 3660-001Details 101 Visual examination X 102 Examination of dimensions and mass X See 4.1. 205 Housing (shell) elect

39、rical continuity X Classes W, N and K only 5 m max. 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX 301 Endurance at temperature X Classes N, A and W only 305 Rapid change of temperature X 306 Mould growth X See EN 3660-001. 307 Salt mist X Cable outlet not fitted to a connector and suspen

40、ded with non-metallic cord. Duration: Classes N, K and A 48 h Class W 500 h 308 Sand and dust X 314 Immersion at low air pressure X 315 Fluid resistance X 316 Ozone resistance X 317 Flammability X 318 Fire-resistance X Class K only. In accordance with EN 2997 Classes K, KE, S and SE, respectively 40

41、2 Shock X Method A. Severity: 100 g No. of shocks: One in each direction in two perpendicular axes, i.e. four shocks 403 Sinusoidal and random vibration X Method B. Figure 3. Level J Duration: 8 h in each of two axes Test performed: on one group 50 % of time at 65 C 50 % of time at ambient temperatu

42、re on a 2ndgroup 100 % of time at maximum temperature of class under test continued BS EN 3660-004:2009EN 3660-004:2009 (E) 11 Table 6 (concluded) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001Details 406 Mechanical endurance X 408 Mating and unmating forces X Only Varian

43、t 2, see Table 4. 420 Mechanical strength of rear accessories X Phase A Shell size Bending moment Nm 08 10 12 14 16 18 20 22 24 28 6,0 10,0 20,5 22,5 28,0 31,5 34,0 39,5 43,0 47,5 Phase D and Table 5 422 Locking wire hole strength X 513 Magnetic permeability X Not fitted to a connector. Max. values:

44、 Classes N, A and W 2,0 Class K 5,0 a1 GHz to 10 GHz under consideration. 5 Designation EXAMPLE 1 Description block CABLE OUTLET Identity block EN3660-004XXXXX Number of this standard Material/Finish class Shell size Variant - A Standard AS85049 interface with M entry and T screw; B Modified AS85049

45、 interface with M1entry and T1screw; C Standard AS85049 interface with M1entry and T1screw; D Modified AS85049 interface with M entry and T screw. Variant 1: Nothing nut with three holes for wire lock Variant 2: One nut with four holes for assembly torque BS EN 3660-004:2009EN 3660-004:2009 (E) 12 E

46、XAMPLE 2 EN3660-004N08B1 Cable outlet, style A, straight, aluminium, electroless nickel, shell size 08, modified AS85049 interface, nut with four holes for wrench torque. NOTE 1 No gaps are required between sections in the part number when printed. NOTE 2 If necessary, the code I9005 shall be placed

47、 between the description block and the identity block. 6 Marking Refer to EN 3660-001 and Figure 1. 7 Technical specification Refer to EN 3660-001. BS EN 3660-004:2009This page has been intentionally left blankBS EN3660-004:2009BSI GroupHeadquarters 389Chiswick High Road,London, W4 4AL, UKTel +44 (0

48、)20 8996 9001Fax +44 (0)20 8996 - British Standards InstitutionBSI is the independent national body responsible for preparing BritishStandards. It presents the UK view on standards in Europe and at theinternational level. It is incorporated by Royal Charter.RevisionsBritish Standards are updated by

49、 amendment or revision. Users of BritishStandards should make sure that they possess the latest amendments oreditions.It is the constant aim of BSI to improve the quality of our products and services.We would be grateful if anyone finding an inaccuracy or ambiguity while usingthis British Standard would inform the Secretary of the technical committeeresponsible, the identity of w